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Kingsman MARQUIS BENTLEY ZCV34LP, Installation Instructions Manual

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Kingsman MARQUIS BENTLEY ZCV34LP Installation Instructions Manual Download Page 28

V34EG Grill Installation for ZCV34 Vented Chase  

 

 

 

-Option- 

Ventilation Plates must be removed before installation into a Vented Chase 

⚠

 

Grill openings must be flush with the enclosure top. This is to prevent excess heat from becoming trapped 

in the top of the chase. See Framing section of manual. Inside walls of the chase MUST be drywalled. 

Parts List: 

 [1] Louver Grill (ready to paint) 

 

This Grill Meets Minimum Opening Air Free Requirements. 

Required Opening Dimensions

: 31-3/8

” wide x 3-1/4” tall x 1-3/4” deep. 

Outer Trim Dimensions:

 32-5/16

” wide x 4-3/8” tall. 

 

Installation:  

Insert Grill into opening and fasten to framing with a wood screw at each end. 

 

 

 

  

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

 

 

 

Framing above 

Fireplace 

33-1/4

” 

Grill opening must 
be flush with 
enclosure top 

SIDE VIEW 

TOP VIEW 

Fasten to framing with 

a screw at each end 

Required opening: 
31-

3/8” x 3-1/4” 

-Remove Ventilation 

Plates- 

See 

Removal of Vent 

Covers

 on Page 14. 

28

Summary of Contents for MARQUIS BENTLEY ZCV34LP

Page 1: ...market permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Model Numbers ZCV34N ZCV34NE ZCV34NE2 ZCV34LP ZCV34LPE ZCV34LPE2 ZCV34NH ZCV34NHE ZCV34NHE2 ZCV34LPH ZCV34LPHE ZCV34LPHE2 C...

Page 2: ...e to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children WARNING A HORIZONTAL VENT CERTIFIED GUARD SAFETY CAGE IS AVAILABLE WHEN REQUIRED BY LOCAL CODES SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS CHECK WITH YOUR DEALER TERMINATION CAP IS HOT Do not pla...

Page 3: ...nted Chase 18 Facing Requirements for Non Vented Chase 19 Framing Vented Chase Framing Dimensions for Vented Chase with V34EG OR V34EGS Grills 20 Framing Dimensions for Vented Chase for Vented Chase Built Outside of Room Doghouse 21 Framing Dimensions for Vented Chase with Open Top 22 Framing Dimensions Recessed Vented Chase V34EG V34EGS Grills 23 Framing Dimensions Recessed Vented Chase with Open...

Page 4: ... Operation 65 Parts List 66 Configuration 1 Basic manual HI LO and manual ON OFF capabilities 67 Configuration 2 Remote ON OFF and Manual HI LO Capabilities 68 Operating the Receiver Without Batteries for GT EGT GTM EGTM Remote Controls 69 Configuration 3 Remote ON OFF variable HI LO and fan capabilities 70 Proflame 2 IPI System Parts List 71 IFC Module and Proflame 2 Remote Control 72 Cold Climat...

Page 5: ...d due to excessive lint from carpeting bedding material et cetera It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit 16 Clothing or other flammable material should not be placed on or near the appliance This appliance should not be used as...

Page 6: ...fication plate shall be mounted at the exterior of the building four feet directly above the location of vent terminal The plate shall be of sufficient size to be easily read from a distance of eight feet away and read Gas Vent Directly Below 2 For direct vent appliances mechanical vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is i...

Page 7: ... sounds produced by a furnace or heating duct This noise does not affect the operation or longevity of your fireplace It is also normal for the fan to make some noise when it comes on This noise can be reduced somewhat by turning down the speed of the fan with the variable speed control Be aware however that this will reduce the volume of heated air circulated into the room by the fan Note to the ...

Page 8: ...rmal shock Take care to prevent water from contacting the fireplace especially if it is hot See Through Units are suitable for an outdoor location but not on the outside wall of a house or other structure as air flows through both sides of the fireplace A Minimum sheltering cover overhang of 1 2 the distance from the base of the fireplace to the ceiling base of roofline is required EXAMPLE The bot...

Page 9: ...Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding Use carriage bolt at the attachment point see diagram above to secure the appliance to the floor For required venting components see venting installation in appropriate section of this manual Cert...

Page 10: ...e note of where the stand off locations are These stand offs are provided as indicators to illustrate the boundaries for framing Therefore no framing material is permitted to extend beyond these stand offs Vertical Venting in Cold Climates In cold climate conditions where temperatures go below 10 degrees Celsius or 14 degrees Fahrenheit we recommend that the chase be insulated and where the vent p...

Page 11: ...d Combustible Wall to be covered with a surround or Non Combustible Materials e g Stone around Fireplace Qty 2 Nailing Tabs are located on each side of the front frame Nailing Tabs Must Be Rotated 180 And Folded Back Onto Framing Stud Drywall Framing Stud Non Combustible Material eg Concrete Board Nailing Tab Framing Stud Drywall Nailing Tab Non Combustible Material eg Stone Framing Stud Nailing T...

Page 12: ...m Divider E Flat on Wall Corner F Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet 6 1 m ZCV34 Fireplace Dimensions LEFT SIDE FRONT TOP 12 ...

Page 13: ...ls of the chase must be drywalled Fireplace chase must be vented at the top of the enclosure Minimum Chase Height is 68 from bottom of unit Minimum Termination Height is 40 for Natural Gas 52 for Propane Combustible facing i e drywall is allowed on face of unit Open Chase 2 MIN 2 MIN Open Chase Side Grills Both Sides of Chase must be vented Front Grill Required Optional Additional Rear Grill Must ...

Page 14: ...bustible materials may cover the face of the fireplace Chase walls will be cool to the touch Mantel can be made of combustible material and extend from the top of the fireplace opening ZCV34 Vented Chase Removal of Vent Covers See Vented Chase Framing CAUTION IF VENTILATION PLATES ARE REMOVED YOU MUST VENT THE CHASE INSIDE OF CHASE WALLS MUST BE DRYWALLED STEP 2 Bend Side Tabs Up 90 on Vent Outer ...

Page 15: ... Vent Termination See Installation of Side Wall Venting Section Vertical Venting MUST maintain 1 clearance to combustibles Framing Depth 18 1 8 for Framing flush with face of unit 17 5 8 for 1 2 Non Combustible facing flush with face of unit No loose Combustibles wood wiring etc are allowed inside the Chase area RIGHT SIDE VIEW Z58WTS Wall Thimble Shield Must be used in Non Vented Chases with Hori...

Page 16: ...nstallation of Side Wall Venting Section Vertical Venting MUST maintain 1 clearance to combustibles Framing Depth 18 1 8 for Framing flush with face of unit 17 5 8 for 1 2 Non Combustible facing flush with face of unit No loose Combustibles wood wiring etc are allowed inside the Chase area RIGHT SIDE VIEW 40 MIN FOR NG 52 MIN FOR PROPANE 48 MIN FOR NG 60 MIN FOR PROPANE Chase built outside of room...

Page 17: ...ermine whether your mantel is Combustible or Non Combustible The advantage to Non Combustible Mantels is that it may extend right up to the tile lip of the fireplace Combustible mantels must adhere to the dimensional restrictions shown Mantel Dimensions are from front face or Non Combustible Facing Materials covering fireplace Combustible Objects on Non Combustible Mantel Warning Combustible objec...

Page 18: ...ne Top from Stand offs 0 0cm Adjacent Wall 1 1 2 3 8cm Top of 90 Bend in minimum Enclosure 4 1 2 11 5cm With Z58WTS Wall Thimble Shield installed Top of 90 Bend inside Enclosures above minimum height 4 1 2 11 5cm With Z58WTS Wall Thimble Shield installed VENTING SYSTEMS Top of Horizontal Pipe 1 1 2 3 8cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Sy...

Page 19: ...Plates in place ANY MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON COMBUSTIBLE i e brick stone tile concrete board 36 1 8 Framed Opening Non Combustible Material 34 3 4 x 38 5 8 Framed Opening 33 1 4 x 36 1 8 Non Combustible Material Attached to Framing 40 MIN FOR NG 52 MIN FOR PROPANE 19 ...

Page 20: ...stibles Framing Depth 17 5 8 for 1 2 Drywall flush with face of unit 18 1 8 for Framing flush with face of unit No loose Combustibles wood wiring etc are allowed inside the Chase area CORNER FRAMING 40 MIN FOR NG 52 MIN FOR PROPANE Front Grill Opening 3 1 4 x 31 3 8 Side Grill Openings 4 13 16 x 10 1 4 Front Grill Opening 3 1 4 x 31 3 8 Side Grill Openings 4 13 16 x 10 1 4 V34EG FRONT GRILL OPTION...

Page 21: ...tion See Installation of Side Wall Venting Section Vertical Venting MUST maintain 1 clearance to combustibles Framing Depth 17 5 8 for 1 2 Drywall flush with face of unit 18 1 8 for Framing flush with face of unit No loose Combustibles wood wiring etc are allowed inside the Chase area TOP VIEW 40 MIN FOR NG 52 MIN FOR PROPANE Front Grill Opening 3 1 4 x 31 3 8 Front Grill Opening 3 1 4 x 31 3 8 V3...

Page 22: ...tion of Side Wall Venting Section Vertical Venting MUST maintain 1 clearance to combustibles Framing Depth 17 5 8 for 1 2 Drywall flush with face of unit 18 1 8 for Framing flush with face of unit No loose Combustibles wood wiring etc are allowed inside the Chase area TOP VIEW 40 MIN FOR NG 52 MIN FOR PROPANE 2 Top of Chase Open on 3 Sides Unit and Framing can be covered with a combustible i e dry...

Page 23: ...UST maintain 1 clearance to combustibles No loose Combustibles wood wiring etc are allowed inside the Chase area TOP VIEW 40 MIN FOR NG 52 MIN FOR PROPANE Front Grill Opening 3 1 4 x 31 3 8 Side Grill Openings 4 13 16 x 10 1 4 Front Grill Opening 3 1 4 x 31 3 8 Side Grill Openings 4 13 16 x 10 1 4 Unit and Framing can be covered with a combustible i e drywall Framing Depth 17 5 8 for 1 2 Drywall f...

Page 24: ...llation of Side Wall Venting Section Vertical Venting MUST maintain 1 clearance to combustibles No loose Combustibles wood wiring etc are allowed inside the Chase area TOP VIEW 40 MIN FOR NG 52 MIN FOR PROPANE 2 Top of Chase Open on 3 Sides Unit and Framing can be covered with a combustible i e drywall TOP OF CHASE MUST BE OPEN ON 3 SIDES 2 From Ceiling or Top of Enclosure Top of Chase Open on 3 S...

Page 25: ...ble Mantel can be placed immediately above the fireplace opening A Combustible Hearth can be placed immediately below the fireplace opening An Adjacent Side Wall may project directly from the side of the fireplace opening 68 Minimum Ceiling Enclosure Top 27 Bottom of Unit to Top of Opening 25 3 8 Fireplace Opening 2 Opening Combustible Mantel Line Adjacent Wall Adjacent Wall Combustible Mantel Rem...

Page 26: ... 68 173cm Propane Top from Stand offs 0 0cm Adjacent Wall 1 1 2 3 8cm Top of 90 Bend in minimum Enclosure 28 71cm Natural Gas 16 40 6cm Propane Top of 90 Bend inside Enclosures above minimum height 4 1 2 VENTING SYSTEMS Top of Horizontal Pipe 1 1 2 3 8cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems Remove Ventilation Plates Top of Fireplace Mu...

Page 27: ...ust be drywalled Fireplace chase must be vented at the top of the enclosure Minimum Chase Height is 68 from bottom of unit Ventilation Plates must be removed BEFORE installation into a Vented Chase See Removal of Vent Covers section in manual FIREPLACE CHASE MUST BE VENTED AT THE TOP OF THE ENCLOSURE USING EITHER V34EG FRONT GRILL V34EGS SIDE GRILLS OR OPEN TOP Fireplace before conversion Fireplac...

Page 28: ...rts List 1 Louver Grill ready to paint This Grill Meets Minimum Opening Air Free Requirements Required Opening Dimensions 31 3 8 wide x 3 1 4 tall x 1 3 4 deep Outer Trim Dimensions 32 5 16 wide x 4 3 8 tall Installation Insert Grill into opening and fasten to framing with a wood screw at each end Framing above Fireplace 33 1 4 Grill opening must be flush with enclosure top SIDE VIEW TOP VIEW Fast...

Page 29: ...semblies ready to paint Grills must be installed on both sides of chase Required Opening Dimensions 10 1 4 wide x 4 13 16 tall Outer Trim Dimensions 11 1 4 wide x 6 tall Installation Insert Grills into openings and fasten to framing with a wood screw at each end Grill opening must be flush with enclosure top SIDE VIEW TOP VIEW Fasten to framing with a screw at each end Both sides of Chase must be ...

Page 30: ...ion To remove Door Use Door Latch Tool supplied with fireplace to remove Top Latches from Glass Door Frame Lift Door off of fireplace To install Door Engage door in Lower Latches Raise door up and engage Top Latches as shown above 30 ...

Page 31: ...caution when removing broken glass Wear gloves Removal of the Glass Door 1 Remove the door by unlatching the 2 top latches Simply place 2 fingers in the grooves and pull and lift upward slightly 2 Once the top of the door is unlatched pull it outward and lower it to unlatch the bottom 3 To re install place the Bottom Door Ledge into the 2 Lower Latch assemblies first Then swing the door closed to ...

Page 32: ...Child Safety Screens GLASS DOOR IS INSTALLED ON FIREPLACE SHOWN REMOVED FOR CLARITY ONLY HOOK SLOT HOOK SLOT To remove Safety Screens WAIT UNTIL FIREPLACE IS COMPLETELY COOL Lift up on Safety Screen Frame and disengage Hooks in Safety Screen from Slots in Glass Door Frame 1 Engage Lower Hooks in Slots 2 Raise Screen Ensure that Lower Hooks remain engaged Top Hook is directly above Slot 3 Lower Scr...

Page 33: ...ace through opening below door Remove glass door first Cold Climate Switch Remote Receiver Battery Backup Proflame 1 Module Battery Backup Proflame 2 Module Component Box Valve Lamp Transformer Receptacle Fan Receptacle Valve Lamp Transformer Component Box Primary Air Adjustment Access 33 ...

Page 34: ... ZCV34 Tile Lip Kit Option ZCV34 Tile Lip Kit ZCV34TLK 1 Bottom Piece 2 Sides 1 Top Piece Qty 12 Pan Head DT Screws Face of Fireplace Attach Tile Lip Kit to face of fireplace with Pan Head DT Screws provided 34 ...

Page 35: ...ZCV34S2PF Surrounds Option Parts List Surround 4 Combo Screws Black Place Surround over face of fireplace and attach with 4 Screws Replace Safety Screen ZCV34S1 ZCV34S1PF ZCV34S2PF Surround is installed onto fireplace 35 ...

Page 36: ...icing 1 Ensure all power supply is shut off 2 Label all wires prior to disconnecting when servicing control Wiring errors can cause improper and dangerous operation 3 For fan servicing Vacuum and clean lint dirt build up on the fan blades and motor 4 When resealing the Burner Pan use Mill Pac Fan Speed Control Located Outside of Fireplace Thermodisc Located under Burner pan NOTE Do not allow cords...

Page 37: ... pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation and servicing Caution Electrical installation to be done by a qualified installer All wires must be connected an...

Page 38: ...mer with wire connectors Millivolt P1 Only Light Switch Cover Plate c w10ft wire c w 1 Loose Female 1 Loose Male wire connector Inside Firebox Bottom of Firebox Connect Switch Here for Millivolt Proflame 1 Lamps Lamps Millivolt Proflame 1 Power Connection Proflame 2 Power Connection Cover Plate Media Tray Bottom of Lamp Plate Top of Lamp Plate ULK TRANSFORMER ULK Transformer LAMP PLATE PROFLAME 2 ...

Page 39: ...nfusion when connecting wires to Lamp Plate in Step 5 STEP 5 Take wires from rear bottom of firebox and CONNECT ONE TO EACH STUD ON LAMP PLATE Repeat Steps 4 and 5 for the second Lamp Assembly Lamp Assembly Lamp Assembly INSIDE TOP OF FIREBOX ONE LAMP ASSEMBLY CONNECTED BOTH LAMP ASSEMBLIES ARE CONNECTED 39 ...

Page 40: ...t keep DT Screws in upper front corners of firebox Step Four Install Side Liners Place Front Lower Ledge of Side Liner Inside of Firebox and tilt into place Step Five Once installed front of Side Liner will be flush with firebox face Reinstall DT Screws Note Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty Both Porcelain and Painted Metal Liners may disc...

Page 41: ...nd DT Screws ZCV34RL Consists of 1 Back Liner 1 Left Side Liner 1 Right Side Liner Note Discoloration of Liners Is Not Covered Under Warranty Liners may discolor during normal operation of your appliance This is normal and not considered a defect WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result...

Page 42: ...ZG Decorative Glass Zircon Glacier Ice MQG5C Decorative Glass Bronze The following types of glass are approved Kingsman Decorative Glass Ember Glass Material from American Fireglass Decorative Glass Pilot Area Must Not Be Covered Use of any other glass can alter the performance of the unit and is not covered under warranty Discoloration of glass media may occur if placed on the burner this is not ...

Page 43: ...TONE SET MQ Stone can be placed on or around Burner Lava Rock is supplied with Base Unit Do not place directly onto Burner Place Stones onto False Bottom and Burner Do not place directly on burner ports or Pilot Area Not all stones will be used on some installations If sooting occurs change position of or remove affected objects MQ EMBER can be placed on Burner MQ Glass can be placed on Burner and...

Page 44: ...placed directly on Burner and on Glass Tray Maximum 10 LBS of Glass MQ Ember can be placed directly on Burner Only Lava Rock Supplied with Base Unit CANNOT be placed on Burner Place Lava Rock in channel in front of Glass Tray on Glass Tray NOTE Pilot Area Must Not Be Covered as delayed ignition can occur Do not place Cannonballs directly on burner ports Pilot Shield should be visually inspected mo...

Page 45: ...ep 3 Place LOG 2 and LOG 3 in between Rear and Front Burner Tube Pull Logs up to the Tabs behind the Front Burner Tube Step 4 Place LOG 4 and LOG 5 as shown Place LOG 7 between LOG 1 and LOG 2 as shown above Step 5 Place a small amount of 350 Embers onto the Front Burner Cover approximately 50 60 of Burner Tube If sooting occurs remove some 350 Embers 350 Embers 3 4 Lava Rock NOTE Lava Rock Embers...

Page 46: ...tep 6 Place LOG 6 and LOG 8 across the Front Burner Tube as shown Step 6 Place Lava Rock onto Firebox Bottom and on Media Tray Do not place Lava Rock on Burner Tubes 8 LAVA ROCK LAVA ROCK LAVA ROCK 6 46 ...

Page 47: ... in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury NOTE Lava Rock and 350 Embers supplied with fireplace 3 4 Lava Rock 350 Embers LOG 1 LOG 2 LOG 3 LOG 4 LOG 5 1 1 2 2 3 3 4 4 47 ...

Page 48: ...ck MQ Stone or MQ Ember Follow instructions for these accessories LOG 2 LOG 5 LOG 3 LOG 4 LOG 1 NOTE For best flame pattern it is essential to spread supplied Crushed Glass or MQEMBER directly onto burner tube If sooting occurs one or more logs may be removed 1 2 3 4 5 1 2 3 4 5 48 ...

Page 49: ... 2 NOTE Pilot area must not be covered as delayed ignition could occur For best flame pattern it is essential to spread supplied Crushed Glass or MQEMBER directly onto burner tube If sooting occurs one or more logs may be moved 1 1 2 2 3 3 4 4 5 5 49 ...

Page 50: ...one or more logs may be removed WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury NOTE THESE ITEMS ARE SUPPLIED WITH THE FIREPLACE Refer to MQLOGF34BW MQLOGF34OAK Setup Instructions 1 Insulation Wool Embers Lava Rock 2 3 5 4 6 7 50 ...

Page 51: ... or more logs may be removed WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury NOTE THESE ITEMS ARE SUPPLIED WITH THE FIREPLACE Refer to MQLOGF34BW MQLOGF34OAK Setup Instructions 1 Insulation Wool Embers Lava Rock 2 3 5 4 6 7 51 ...

Page 52: ...MQLOGF34BW MQLOGF34OAK Setup Instructions 1 2 Pull up Log Tabs for Log 3 Set Log 3 onto Tabs on Burner Place Embers and Insulation Wool on Burner Place Lava Rock beside burner 4 5 6 7 52 ...

Page 53: ...by closing its individual shutoff valve during any pressure testing of the gas sup ply piping system at test pressures equal to or less than 1 2 PSIG 3 5 KPa Gas Specifications MODELS ZCV34N ZCV34NH ZCV34LP ZCV34LPH ZCV34NE ZCV34NE2 ZCV34NHE ZCV34NHE2 ZCV34LPE ZCV34LPE2 ZCV34LPHE ZCV34LPHE2 Fuel Natural Natural Propane Propane Natural Natural Propane Propane Gas Control Millivolt Millivolt Millivo...

Page 54: ... condition of vent and vent terminal for sooting or obstruction and correct if present 6 Vacuum and clean any debris in the firebox that is not supposed to be there 7 Test and measure the flame failure response time of the flame safety system It must de energize the safety shutoff in no more than 30 seconds Procedure for Millivolt Units Turn on fireplace for 5 minutes Shut off fireplace while list...

Page 55: ...gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Replace faulty generator if reading is below specified minimum Plugged burner orifice Check burner orifice for stoppage and remove Defective automatic valve operator Remove wall switch wires from gas valve Install jumper wires from top bottom terminals of gas valve Turn valve on ON...

Page 56: ...anding pilot system even if the main burner was never on Exercise caution when working within the area ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN Monthly Flame Inspection It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube Flame should appear similar to the above picture The pilot f...

Page 57: ... Retighten screw 2 Remove the Main Orifice using a wrench and replace with the new Conversion Orifice which came with the Conversion Kit 3 Replace the Burner Tube Install the new Pilot Orifice See Pilot Conversion and Hi Lo valve regulator by following instructions supplied with the Conversion Kit Refer to Gas Specifications Chart for inlet pressures and input ratings Clock meter to verify input r...

Page 58: ...injector near the top Propane injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet for the proper injector size 6 Insert the Allen wrench into the end of the injector Then insert the injector into injector journal and rotate the injector clockwise until a torque of 9 lbf in 1 0...

Page 59: ...Gas Conversion for Modulator PART C 59 ...

Page 60: ...move it from the firebox cavity Burner System Installation is the reverse of these steps Ensure that the mounting surface is clean Use fresh Black Mill Pac to reseal the burner pan WARNING Turn off Unit and allow to cool before cleaning Only a Qualified service technician should service and repair this appliance WARNING Turn off Unit and allow to cool before cleaning Only a Qualified service techn...

Page 61: ...ely the pilot burner located on the rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red igniter button every 5 seconds until a flame is established NOTE If after 30 seconds a flame has not yet been established then turn the control knob back to the off position an...

Page 62: ...rol knob slightly and turn counter clockwise to the PILOT position 9 Push in the control knob all the way and hold it With the other hand push in the red igniter button until you hear a click Now observe closely the pilot burner located on the rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob until a BEEP is heard This procedure may tak...

Page 63: ...ectric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above this label If you do not smell gas go to next step 6 Turn on all electric power to the firep...

Page 64: ...e the appliance is still operable NOTE In certain instances the IPI Main Module requires resetting This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period The IPI is programmed to lockout all commands To reset this lockout you must deplete the system of all electrical power This means to remove the batteries from the Battery Pack remove the batteri...

Page 65: ...isplay on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter Smart thermostat Transmitter Operation The Smart thermostat function adjusts the flame height in accordance to the difference between th...

Page 66: ...LP 977 168 35 IPI 11 1002 P012SI IPI Stepper Kit LP 907 012 12 1002 P013SI IPI Stepper Kit NG 907 013 13 1002 P014SI IPI Reg Kit LP Hi Lo 907 014 14 1002 P016SI IPI Reg Kit NG Hi Lo 907 016 15 1002 P017SI TC Electrode Cable Sparker IPI 915 017 24 16 1002 P119SI TC Electrode Cable Sparker IPI 35 Infinite ZCVRB47 VRB46 17 1002 P903SI TC Electrode Flame Sense IPI 007 253 915 903 24 18 1002 P910SI TC ...

Page 67: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 67 ...

Page 68: ...ts with remote HI LO capabilities a modulating servo is required to be installed on the valve The connectors to this servo must be connected to the Remote Harness as shown SCHEMATIC PICTURE NOTE Fan Option is not available on some models of fireplace Check with your dealer 1001 P221SI 68 ...

Page 69: ...wer Adapter P N 1002 P850si The Remote Receiver IPI or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below IPI System EGTM Millivolt System GTM Receiver Module 0 584 523 521 221 1001 P221SI Receiver Module 0 584 523 521 221 1001 P221SI 69 ...

Page 70: ...ilities Refer to the fan installation removal section for fan installation NOTE Fan Option is not available on some models of fireplace Check with your dealer NOTE This Configuration is not available on all models of fireplace Check with your dealer SCHEMATIC PICTURE 70 ...

Page 71: ... 13 1002 P033SI TC Pilot Burner IPI Assembled NG 199 033 14 1002 P047SI TC Pilot Burner IPI Assembled LP 199 047 15 1001 P166SI TC Orifice Pilot NG 977 166 62 IPI 16 1001 P168SI TC Orifice Pilot LP 977 168 35 IPI 17 1001 P280SI TC Tubing W Fittings 1 8 2 182 280 18 1002 P012SI IPI Stepper Kit LP 907 012 19 1002 P013SI IPI Stepper Kit NG 907 013 20 1002 P014SI IPI Reg Kit LP Hi Lo 907 014 21 1002 P...

Page 72: ...is required The following sequence must be followed to reset the PF2 Module Press the Red SW1 button until you hear three beeps Within 10 seconds press the SW1 button again until you hear it beep The PF2 Module may now be turned on off manually x4 connector by a switch not supplied the pilot will remain on CPI continuous pilot ignition mode all other functions of main burner fan and lights will be...

Page 73: ...ed since the main burner has been cycled ON OFF and the pilot is also out follow the procedures described in this manual to light the pilot To switch from IPI to CPI Mode 1 Turn the fireplace OFF using the ON OFF Key 2 Press the Mode Key Display will appear as below 3 Press UP on the UP DOWN Arrow Key Display will show CPI The module in the fireplace will beep once to confirm command TO RETURN TO ...

Page 74: ...Proflame 2 Remote Control 74 ...

Page 75: ...Note When Smart Thermostat is activated manual flame height adjustment is disabled Note This function is only available in Room Thermostat or Smart Thermostat Control Mode Halogen lights only 75 ...

Page 76: ...76 ...

Page 77: ...ithin 10 ft 3 m horizontally L Clearance above paved sidewalk or paved driveway located on public property 7 ft 2 13 m Notes 2 M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm N Where a vent termination may cause hazardous frost or ice accumulations on adjacent property surfaces Notes 1 Notes 2 O Clearance above highest point of exit on roof 18 in 45cm 18 in 45cm P Clearance...

Page 78: ...r before and after See Fig 1 Horizontal runs require support metal straps every 2 feet In offset installation support straps should be used to stabilize pipe Expand 4 and 7 flex pipe to the point that the 7 protrudes approximately 2 to 3 inches past outer wall and the 4 flex protrudes approximately 2 to 3 inches past the 7 flex See Fig 1 Attach the 4 pipe to the termination first and secure with s...

Page 79: ...proof After installing the vent termination double check to make sure the pipe extends properly through wall thimble and into vent termination 7 Before joining pipes to fireplace flue apply a bead of high temperature sealant Mill Pac to end of pipe First attach the four inch 4 flue pipe to fireplace with sealant and secure with the four screws provided At this time verify that the spacer springs a...

Page 80: ...each 90 bend or 18 per each 45 bend How to Use the Horizontal Vent Table 1 Determine the height of the system and the number of bends required 2 Having determined the vertical distance determine the maximum horizontal section allowed 3 Vent table has been established for 90 horizontal vertical runs Flex pipe runs not having 90 bends will not fall into vent table standards Horizontal Venting Table ...

Page 81: ...CV34NH ZCV34NHE ZCV34NHE2 ZCV34LPH ZCV34LPHE ZCVLPHE2 have 3 Flue Restrictors 2 FLUE RESTRICTORS 1 FLUE RESTRICTOR FLUE FLUE 1 Flue Restrictor Required for longer vertical runs 2 Flue Restrictors Required for Power Vent installations 1 FLUE RESTRICTOR ON BAFFLE FOR VERTICAL VENTING 2 FLUE RESTRICTORS OVER FIREPLACE FLUE AND 1 ON BAFFLE FOR POWER VENT INSTALLATIONS BAFFLE 1 Flue Restrictor Required...

Page 82: ...ow well is recommended with adequate and proper drainage as per local codes Leave 2 clearance below snorkel to prevent water from entering the Snorkel Termination Do not enclose the Snorkel within a wall or other type of enclosure and do not back fill Ensure that grade level slopes away from the building Follow all local codes FOLLOW ALL LOCAL CODES A safety cage Z57STSC is also available Place sa...

Page 83: ...ing a roof pitch card Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles Both the sides and the lower edge lay on top of the shingles NOTE At the top edge of the flashing plate lift the shingles and nail the plate to the roof deck then cement the shingles to the plate with a suita...

Page 84: ...support configuration B Flex bend configuration C Termination mounting Clearance to perpendicular wall 24 inches 60 cm Recommended to prevent re circulation of exhaust products For additional requirements check local codes 24 Clearance above highest point of exit on roof 18 inches 45cm 18 MIN 43ft A B C 84 ...

Page 85: ...ulation Shield ZDVAIS or Z7AIS24 2 Opening on 3 Sides ZDVFS Firestop MIN 1 Clearance to Vertical Vent ZDVFS Firestop Hole may need to be elongated to due to ceiling angle ZDVAIS or Z7AIS24 Attic Insulation Shield Hole may be cut anywhere along centerline 1 2 Plywood Support Box Same width and depth as fireplace chase VARIABLE 18 MIN Perpendicular Wall 24 MIN 1 2 Plywood Support Box 1 2 Plywood Sup...

Page 86: ...IGHT IS 43 FEET Approved for ZCV3622 ZCVRB3622 HB3624 HB4224 ZCV39N NE NE2 ZCV39LP LPE LPE2 ZCV42N NE NE2 ZCV42LP LPE LPE2 ZCVRB47 ZCV34 HARD PIPE ADAPTER ZDVDFA CO AXIAL TO CO LINEAR APPLIANCE CONNECTOR 46DVA GCL HIGH WIND TERMINATION CAP 46DVA VCH 46DV CL33 DIRECT VENT CHIMNEY LINER TERMINATION KIT BASEPLATE CO LINEAR TO CO AXIAL ADAPTER 46DVA GK 3 FLEX LINER SEAL PLATE STANDARD VERTICAL TERMINA...

Page 87: ...t Lengths using Power Vents 3 5 Rigid MIN 20 Equivalent Length 5 Elbows max MAX 125 Equivalent Length 5 Elbows max 4 7 Flex MIN 12 Equivalent Length 5 Elbows max MAX 125 Equivalent Length 5 Elbows max 4 6 5 8 Rigid MIN 13 Equivalent Length 5 Elbows max MAX 125 Equivalent Length 5 Elbows max Units Can be Reduced to 3 x 5 or 4 x 6 5 8 Venting A 12 Inch Length of 5 8 M G Duravent Pipe Must be Connect...

Page 88: ...ed for entire installation order Z47PVA Note Must use a one foot section of 5 8 DV hard pipe connected to the power vent on all installations Termination End Z47PVA Flex Pipe Adapter Kit to adapt flex pipe to power vent to hard pipe Note Must use a one foot section of 5 8 DV hard pipe not supplied to connect to the Power Vent Termination SECTION 3 DIRECT VENT HARD PIPE 3 5 for entire installation ...

Page 89: ...s Option ZCV34S1BL Surround Hearth Mount Black 33 7 8 W x 30 3 4 H ZCV34S1PFBL Surround Wide Picture Frame Black 36 5 16 W x 33 3 8 H ZCV34S2PFBL Surround Picture Frame Black 31 11 16 W x 28 3 4 H Optional Accessories 34ZCV TLK Tile Lip Kit 4 pieces Z46FK Fan Kit Z46FK2 Fan Kit PF2 Replacement Refractory Liners Option ZCV34PL Porcelain Liner Kit ZCV34RLT Refractory Liner Traditional ZCV34RLH Refra...

Page 90: ...6 736 1000 150MP Hi Temp Millpac Sealant 840099 1000 255 Orifice Brass State Size FP15GC Stainless Steel Gas Connector Kingsman Fireplace Venting ZDVHSK Horizontal Vent Starter Kit 3 FT Length Horizontal Vent Termination Wall Thimble 36 Flex Pipe Mill Pac ZDVHSK5 Horizontal Vent Starter Kit 5 FT Length Horizontal Vent Termination Wall Thimble 60 Flex Pipe Mill Pac ZDVHSKSQ Horizontal Square Termin...

Page 91: ...chemicals other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or application of the unit or the unit s components e damages caused by failing to provide proper maintenance and service to the unit f any expenses incurred for erecting disconnecting or dismantl...

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