Kingsman Fireplaces ZCV3622LP Installation Instructions Manual Download Page 1

Page: 1 / 79

Model Numbers:

ZCV3622N, ZCV3622NE, ZCV3622NE2, ZCV3622LP, ZCV3622LPE, ZCV3622LPE2,

ZCVRB3622N, ZCVRB3622NE, ZCVRB3622NE2, ZCVRB3622LP, ZCVRB3622LPE,

ZCVRB3622LPE2

Certified to:

ANSI Z21.88-2017 • CSA 2.33-2017 Vented Gas Fireplace Heaters,

CSA 2.17-2017

Installation Instructions

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

A Division of R-Co. Inc.

2340 Logan Ave.

Winnipeg, Manitoba Canada

R2R 2V3 Ph.: (204) 632-1962

Printed in Canada February 4, 2021

Part# 36ZCV-MAN17

This appliance may be installed in an aftermarket,

permanently located, manufactured home (USA

only) or mobile home, where not prohibited by local

codes.

This appliance is only for use with the type of gas

indicated on the rating plate. This appliance is

not convertible for use with other gases, unless a

certified kit is used.

ZCV3622 SOLARA

ZCVRB3622 SKYLINE

VENTED GAS FIREPLACE HEATER:

NOT FOR USE WITH SOLID FUEL

Summary of Contents for ZCV3622LP

Page 1: ...erence A Division of R Co Inc 2340 Logan Ave Winnipeg Manitoba Canada R2R 2V3 Ph 204 632 1962 Printed in Canada February 4 2021 Part 36ZCV MAN17 This appliance may be installed in an aftermarket perma...

Page 2: ...t Kit ZCV3622 ZCVRB3622 22 Fan Kit Installation 23 Fan Speed Control Outside of Fireplace 24 ZCV3622 ZCVRB3622 ML PRL Liner Installation Guide 25 Door and Glass Information 26 LOGC51 5 Piece Oak Log S...

Page 3: ...ting Routes and Components Horizontal Venting Table from Bottom of Fireplace 65 Venting Straight Up Through Roof 66 67 Vertical Venting over 15 Feet 68 Z47ST24 Z47ST36 Horizontal Snorkel Terminations...

Page 4: ...sounds produced by a furnace or heating duct This noise does not affect the operation or longevity of your fireplace It is also normal for the fan to make some noise when it comes on This noise can be...

Page 5: ...attempting to install or remove Child Safety Screens To install screens hook bottom clip onto glass door frame then press down and push upper clip under top glass door frame then release Clip will ho...

Page 6: ...due to excessive lint from carpeting bedding material et cetera It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Make sure that the ga...

Page 7: ...ication plate shall be mounted at the exterior of the building four feet directly above the location of vent terminal The plate shall be of sufficient size to be easily read from a distance of eight f...

Page 8: ...n National Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to in...

Page 9: ...struction contractors and finishers Frame unit with metal studs minimum 20 gauge Wooden studs may be used but may cause drywall screws to pop or pull due to wood studs drying out Minimum of 1 2 CONCRE...

Page 10: ...mal shock Take care to prevent water from contacting the fireplace especially if it is hot See Through Units are suitable for an outdoor location but not on the outside wall of a house or other struct...

Page 11: ...where the stand off locations are These stand offs are provided as indicators to illustrate the boundaries for framing Therefore no framing material is permitted to extend beyond these stand offs Vert...

Page 12: ...Non Combustibles e g Concrete Board for Flat Wall appearance NOTE 1 2 MUST BE ADDED TO FRAMING DEPTH OF UNIT USE THIS METHOD FOR ZCVRB3622 SURROUNDS 2 Nailing Tabs are located on each side of the fire...

Page 13: ...As a room divider B Across the corner E Flat on wall corner C As an island F Exterior wall Island installation with a top vent is possible as long as the horizontal portion of the vent system does no...

Page 14: ...ce 60 Top from Stand offs 0 0cm Top of 90 Bend in minimum Enclosure of 60 2 1 2 6 35cm VENTING SYSTEMS Top of Horizontal Pipe 1 1 2 3 8cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertic...

Page 15: ...2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems Seal rivet hole after removing rivet RESTRICTOR REMOVAL Restrictor must be removed These structures are not load bearing NOTE See Na...

Page 16: ...lled up to edge of fireplace only NOTE MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON COMBUSTIBLE It is also recommended but optional to attach Non combustible facing to framing Dimensions f...

Page 17: ...that will not combust Check your local codes and regulations to determine whether your mantel is combustible or Non Combustible The advantage to Non Combustible Mantels is that it may extend right up...

Page 18: ...on Step 3 illustrated Install screws in top corners Step 4 Open Lower Panel and install screws through surround Raise Lower Panel and replace screws Step 2 Slide surround over fireplace frame Step 1 R...

Page 19: ...must be raised 1 2 above floor or hearth to install this surround 1 Hook Bottom Ledge of Surround onto Lower Panel of Fireplace 2 Attach Surround with 2 Screws provided Each kit contains Qty 1 Surrou...

Page 20: ...eplace must be raised 1 2 above floor or hearth to install this surround 1 Hook Bottom Ledge of Surround onto Lower Panel of Fireplace 2 Attach Surround with 2 Screws provided Each kit contains Qty 1...

Page 21: ...wo screws Repeat for other side of fireplace 3 Install two screws into inside top of surround Replace Door Each kit contains Qty 1 Surround Frame Qty 2 Surround Side Fillers Qty 6 6 Self Tapping Screw...

Page 22: ...Attach left and right Access Panel Brackets to inside of face frame with DT Screws Lower Face Panel will now be openable Step 2 Attach left and right Access Panel Brackets to inside of face frame with...

Page 23: ...RNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded th...

Page 24: ...rounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing controls Wir...

Page 25: ...ou while placing the bottom edge over the front ledge of the firebox Then rotate the panel upright and slide it back towards the rear liner panel Make sure the top of the side panel is engaged with th...

Page 26: ...The door can be re installed by reversing Steps 1 2 Use caution when removing broken glass wear gloves Removal of the Glass Door ZCV3622 ZCVRB3622 1 Remove the door by unlatching the 2 top latches Sim...

Page 27: ...r Tube Log 5 will rest on Lava Rock LOG 1 LOG 2 LOG 3 LOG 4 LOG 5 Glowing Embers Lava Rock Base Unit LOG 1 LOG 2 LOG 5 LOG 3 LOG 5 LOG 4 Lava Rock Lava Rock Place Glowing Embers on sides and front of...

Page 28: ...Optional Log 4 in raised position LOG 4 28...

Page 29: ...ep 1 being sure to leave the multiple porting areas open For LP only the multiple porting areas can be completely covered Do not cover the Rear Porting areas with rock wool STEP 2 Align the 2 holes on...

Page 30: ...n Log 2 as shown STEP 4 Place Log 4 into place as shown Do Not place directly over top of the multiple porting area on the left side STEP 5 Fill in the rest of the burner pan and ember plates with lav...

Page 31: ...e Lava Rock around sides of Burner Tube LOG 1 LOG 2 LOG 3 LOG 4 LOG 1 LOG 2 LOG 3 LOG 4 Lava Rock Lava Rock Glowing Embers Lava Rock Base Unit Place Glowing Embers on sides and front of Burner Tube Do...

Page 32: ...mber plates once the grate bar is removed NOTE The 2 screws removed must be re installed once the grate bar is removed Step 2 Place the MQRSP5 rock platform into position around the burner as shown St...

Page 33: ...they are crossing over the single line porting Step 8 Place rock 3 and rock 1 into position as shown to complete the setup Lava rock is optional for placement around the rock platform on the burner p...

Page 34: ...e Apply new sealant Mill Pac Secure Lamp Plate with screws Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada Cont...

Page 35: ...ing upward or sideways Replace burner tube and false bottom along with pilot shield STEP 4 Connect switch wires between lamp wire and transformer see schematic Connect remaining lamp wire to transform...

Page 36: ...Fireglass Maximum amount Natural Gas is 5 lbs Propane units 5 lbs Liquid Glass from Firegear Maximum amount Natural gas is 5 lbs not recommended for Propane appliances Pilot Area Must Not Be Covered P...

Page 37: ...KIT Optional Accent Lighting Kit See separate installation page NOTE Glass Media must be evenly spread over the Burner and False Bottom as described on last page before Rock Stones and Log Accessorie...

Page 38: ...1 2 PSIG 3 5 KPa 9 The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas sup ply piping system at test pressu...

Page 39: ...ly the pilot burner located on the rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then conti...

Page 40: ...ition of vent and vent terminal for sooting or obstruction and correct if present 6 Vacuum and clean any debris in the firebox that is not supposed to be there 7 Test and measure the flame failure res...

Page 41: ...urner was never on Exercise caution when working within the area ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN Monthly Flame Inspection It is recommended to turn on the unit at...

Page 42: ...P012SI 907 012 3622 CKNG2 NG Conversion IPI 1001 P166SI 62 977 166 46 1000 P201VE 3 16 1002 P013SI 907 013 3622RB CKLP2 Propane Conversion IPI 1001 P168SI 35 977 168 1 25mm 1000 P201VE 5 16 1002 P012S...

Page 43: ...ing parts to the new type of gas reverse all steps to reassemble burner system IMPORTANT Always check for gas leaks with a soap and water solution DO NOT USE OPEN FLAME FOR LEAK TESTING Caution The ga...

Page 44: ...ector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet fo...

Page 45: ...Gas Conversion for Modulator PART C 45...

Page 46: ...lve regulator by following instructions supplied with conversion kit also See Parts B C 5 Adjust the primary air setting to the correct setting as specified in the manual or label plate To adjust air...

Page 47: ...the Access Area but burner pan must be removed to service or replace components See Burner Pan Removal section of manual Remove Door for ease of access Access Area Optional Remote Receiver Order DCHS...

Page 48: ...the appliance is still operable NOTE In certain instances the IPI Main Module requires resetting This can occur if the system is unable to ignite the pilot or the main burner in the allotted time per...

Page 49: ...display on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or Down Arrow Keys until the desired s...

Page 50: ...P 977 168 35 IPI 11 1002 P012SI IPI Stepper Kit LP 907 012 12 1002 P013SI IPI Stepper Kit NG 907 013 13 1002 P014SI IPI Reg Kit LP Hi Lo 907 014 14 1002 P016SI IPI Reg Kit NG Hi Lo 907 016 15 1002 P01...

Page 51: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 51...

Page 52: ...Receiver Module 584 523 521 221 1001 P221SI Receiver Module 584 523 521 221 1001 P221SI 52...

Page 53: ...I or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams...

Page 54: ...e fan installation removal section for fan installation NOTE Fan Option is not available on some models of fireplace Check with your dealer NOTE This Configuration is not available on all models of fi...

Page 55: ...clockwise to off Located behind the access panel 7 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above...

Page 56: ...IPI Assembled NG 199 033 14 1002 P047SI TC Pilot Burner IPI Assembled LP 199 047 15 1001 P166SI TC Orifice Pilot NG 977 166 62 IPI 16 1001 P168SI TC Orifice Pilot LP 977 168 35 IPI 17 1001 P280SI TC T...

Page 57: ...e must be followed to reset the PF2 Module Press the Red SW1 button until you hear three beeps Within 10 seconds press the SW1 button again until you hear it beep The PF2 Module may now be turned on o...

Page 58: ...ON OFF and the pilot is also out follow the procedures described in this manual to light the pilot To switch from IPI to CPI Mode 1 Turn the fireplace OFF using the ON OFF Key 2 Press the Mode Key Dis...

Page 59: ...Proflame 2 Remote Control 59...

Page 60: ...Note When Smart Thermostat is activated manual flame height adjustment is disabled Note This function is only available in Room Thermostat or Smart Thermostat Control Mode 60...

Page 61: ...61...

Page 62: ...3 m horizontally L Clearance above paved sidewalk or paved driveway located on public property 7 ft 2 13 m Notes 2 M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm N Where a ve...

Page 63: ...ends place spring in bend or before and after See Fig 1 Horizontal runs require support metal straps every 2 feet In offset installation support straps should be used to stabilize pipe Expand 4 and 7...

Page 64: ...through wall thimble and into vent termination 7 Before joining pipes to fireplace flue apply a bead of high temperature sealant Mill Pac to end of pipe First attach the four inch 4 flue pipe to fire...

Page 65: ...r of bends required 2 Having determined the vertical distance determine the maxi mum horizontal section allowed 3 Vent table has been established for 90 horizontal vertical runs With use of flex pipe...

Page 66: ...s or by using a roof pitch card Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingle...

Page 67: ...upport configuration B Flex bend configuration C Termination mounting Clearance to perpendicular wall 24 inches 60 cm Recommended to prevent re circulation of exhaust products For additional requireme...

Page 68: ...INTAKE ADJUSTMENT PLATE NOTE Unit comes preset for short horizontal or vertical venting under a 15 feet run Follow these instructions when venting exceeds 15 foot run 1 Locate the 3 x 1 4 hex screws a...

Page 69: ...w well is recommended with adequate and proper drainage as per local codes Leave 2 clearance below snorkel to prevent water from entering the Snorkel Termination Do not enclose the Snorkel within a wa...

Page 70: ...ance The Intertek safety certification does not apply to this installation Before installing the appliance using this method contact the Authority Having Jurisdiction to determine if this installation...

Page 71: ...eep toddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety...

Page 72: ...s are permitted however Cold Climate Switch Standing Pilot Mode must NOT be used Seven 90 elbows are possible if the total horizontal is not more than 25ft and the vertical does not exceed 15ft Refer...

Page 73: ...not supplied to connect to the Power Vent Termination SECTION 2 FLEX VENT Used for entire installation order Z47PVA Note Must use a one foot section of 5 8 DV hard pipe connected to the power vent on...

Page 74: ...OWER VENT ACCESSORIES ZDV4FC Flex Connector 4 Diameter ZDV7FC Flex Connector 7 Diameter ZDV4FCL Flex Clamp 4 ZDV7FCL Flex Clamp 7 ZDV4SS Spring 4 Standoff Spacer PVH58WT Wall Thimble for Power Vent 74...

Page 75: ...ITS ZCV36S1BL Surround Trim Kit for ZCV3622 Black 34 1 16 T x 39 W ZCV36LMK Lower Magnet Kit 2 Magnets 2 Access Panel Brackets 3622RB 135 Access Panel Requires ZCV36LMK Child Safety Screens IDV36CSS Z...

Page 76: ...orative Glass 1 2 White MQG5A Decorative Ember Glass Cobalt Blue MQG5C Decorative Ember Glass Bronze MQG5B Decorative Ember Glass Black FIREPLACE SURROUNDS KITS ZCVRB36SBL Surround Trim Kit for ZCVRB3...

Page 77: ...over Ivory 86001 001 1000 255 Orifice Brass State Size 6000 130 Explosion felt Gasket 2000 080 Thermodisc 2450 For Blower 1000 306 Thermalcord Adhesive Back for Door Frame 1000 085 Control Variable Sp...

Page 78: ...as valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Replace faulty generator if reading is below specified minimum Plugged burner orifi...

Page 79: ...hemicals other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matchi...

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