Kingsman Fireplaces HBZDV36 Installation Instructions Manual Download Page 1

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Installation Instructions

Model Number HBZDV3624, HBZDV3628, HBZDV3632

Zero Clearance Direct Vent Fireplace

Stock #’s: HBZDV3624N, HBZDV3624LP are

Certified to: ANSI Z21.50-2014 • CSA 2.22-2014

ZERO CLEARANCE VENTED GAS FIREPLACE

Stock #’s: HBZDV3628N, HBZDV3628LP, HBZDV3632N and HBZDV3632LP are

Certified to: ANSI Z21.88-2014 • CSA 2.33-2014

ZERO CLEARANCE VENTED GAS FIREPLACE HEATER

For Propane Horizontal installations the
venting must be a minimum of one foot
vertical off the flue before going horizontal.

A Division of R-Co. Inc.

2340 Logan Avenue

Winnipeg, Manitoba, Canada R2R 2V3

Ph: (204) 632-1962

Printed in Canada March 31, 2017

Part # 36HB-MAN14

INSTALLER: Leave this manual with the
appliance.

CONSUMER: Retain this manual for future
reference.

This appliance may be installed in an

aftermarket, permanently located,

manufactured home (USA only) or mobile

home, where not prohibited by local

codes.

This appliance is only for use with the

type of gas indicated on the rating

plate. This appliance is not convertible

for use with other gases, unless a

certified kit is used.

Summary of Contents for HBZDV36

Page 1: ...be a minimum of one foot vertical off the flue before going horizontal A Division of R Co Inc 2340 Logan Avenue Winnipeg Manitoba Canada R2R 2V3 Ph 204 632 1962 Printed in Canada March 31 2017 Part 36...

Page 2: ...sed with the installations e g marble tile and the adhesives used to adhere this product to the walls can react with heat and cause odours It is recommended that you burn your gas fireplace or stove f...

Page 3: ...20 21 LOG C44 for HBZDV3624 HBZDV3628 22 24 MQLOGC45 for HBZDV3624 3628 4224 4228 25 26 MQRSP3 with Pilot Shield 27 MQRSP3 Rock Platform Assembly 28 Pilot Shield RSP1 RSP2 29 MQROCK1 MQRSP3 for HBZDV...

Page 4: ...until unit is COMPLETELY cool before touching glass or attempting to install or remove Child Safety Screens To install screens hook bottom clip onto glass door frame then press down and push upper cli...

Page 5: ...ED IN MANUFACTURED MOBILE HOMES Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada An appliance must be grounded t...

Page 6: ...ce 15 Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning ma...

Page 7: ...in the living area outside the bedroom s The carbon monoxide detector shall comply with NFPA 720 B A carbon monoxide detector shall be located in the room that houses the appliance or equipment and sh...

Page 8: ...on Wall Corner F Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace Island installation with a top vent is possible as long as the horizontal portion of the vent...

Page 9: ...h a 90 degree bend maintain a minimum of two and a half 2 5 inches above the bend in enclosures 5 Hearth is not mandatory but is recommended for aesthetic purposes For HBZDV with louvers combustible f...

Page 10: ...IRCULATING KIT HB36CVCK WITH MQHB36SW SURROUND MQHBZDV3636 Framing and Facing Requirements Non Combustible Header Attached AA Non Combustible Header Attached AA AA AA Non Combustible Header Attached A...

Page 11: ...e to Combustibles Back from Standoffs 0 inches 0 mm Side from standoffs 0 inches 0 mm Floor 0 inches 0 mm Ceiling from bottom of fireplace 60 inches 150 cm Top from standoffs 0 inches 0 mm Top of 90 d...

Page 12: ...ound in to the CVCK frame Swing lower portion of the Modern Surround into the CVCK and align the mounting holes on the Lower Tab with the holes on the CVCK Side Frame Using the previously removed scre...

Page 13: ...d on a non combustible mantel unless the non combustible mantel meets the minimum height and width requirements for a combustible mantel Note For the installation of the MQHBSW Maintain Minimum 1 Clea...

Page 14: ...r over the front face of the fireplace NO PORTION OF GRILL AREA OR DOOR AREAS CAN BE COVERED except where designer clean view kit is used Combustible material can extend flush to unit up to the top bo...

Page 15: ...e variable speed wall controller to its mini mum setting fully counter clockwise Use the set screw on the side of variable speed controller to increase or decrease the mini mum fan speed lowering mini...

Page 16: ...ck log holder on applicable units only and remove Remove screws from perimeter of burner system pan lift pan at one back corner and rotate pan up from back of firebox Make sure when tilting up and rem...

Page 17: ...CHING THE 2 LATCH ES ON TOP OF THE UNIT 2 PLACE REAR BRICK PANEL UP AGAINST THE REAR OF THE FIRE BOX 3 LOOSEN SCREWS HOLDING BRICK CLIPS IN POSITION MOVE CLIPS UP OUT OF THE WAY AND PLACE SIDE BRICKS...

Page 18: ...firebox by tilting top of Back Panel towards you and sliding bottom of Back Panel over burner system For HB47PL use supplied screw to attach Back Panel to firebox See Ref 2 4 Loosen screws holding Bri...

Page 19: ...roximately 1 32 to all four sides of frame and insert glass with new gasket Frame should be on flat surface with a small amount of weight pressing glass into silicone Let dry approximately 15 to 20 mi...

Page 20: ...ront burner to the surface of the ember plates and over crossover to the same height as ember plates Height on front burner 1 2 to 3 4 Height on ember plates 3 4 to 1 Do not cover back air openings on...

Page 21: ...ght crossover log across front and back logs using the log placement pin as a guide Step 8 Place left crossover log across front and back logs using the log placement pin as a guide Step 9 Place decor...

Page 22: ...1 Position rear log over rear log holder and lower into position Be sure that the log does not sit on rear burner but behind and lower than burner Step 2 Locate flat surface on Log 2 and place directl...

Page 23: ...terial from plastic bag tear off dime and nickel sized pieces and place directly onto front burner tube and crossover tube NOTE Do not place embers onto rear burner tube Step 5 Position Log 4 into gro...

Page 24: ...e 3rd grate post from the right and position upper section of Log 8 against Logs 2 and 7 Step 10 Place crushed rocks onto firebox bottom NOTE Do not place crushed rock onto burner tubes 6 7 8 LOGC44 P...

Page 25: ...irebox Floor and against left side of Grate Bar Step 3 Rest the Small Branch end of Log 3 onto Rear Log Holder Next place Flattened area of Log 3 onto firebox floor between the right end of Grate Bar...

Page 26: ...ace Log 6 onto Log 1 and Log 5 making sure to position between the end and center flames evenly There should be no impingement of flames or sooting may occur Step 8 Place Log 7 onto empty spot on Rear...

Page 27: ...h Pilot Shield WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal...

Page 28: ...to burner system without pre punched holes 1 Use the rock platform as a template for the holes to be drilled Center platform on burner system 1 from the back of firebox Ref 1 and mark the location of...

Page 29: ...Pilot Shield RSP1 RSP2 Qty 1 Shield Per Kit Back View 1 2 3 4 5 6 SLOTS SLOTS SLOTS SLOTS 29...

Page 30: ...ock platform mount holes attach the rock platform to the burner pan as shown STEP 4 Fill around the rock platform with lava rock Sprinkle vermiculite over top of the lava rock Do not place lava rock o...

Page 31: ...s STEP 6 Place rocks 3 into position as shown Do not place rocks directly onto the burner tubes STEP 7 Place rocks 4 into position as shown STEP 8 Place rocks 6 into position as shown STEP 9 Place rem...

Page 32: ...on Log 6 along side of Log 5 and onto Log 1 as shown in the photograph STEP 6 Place the narrow end of Log 7 onto Log 4 The left front of Log 7 should touch the firebox wall or brick panel STEP 7 Place...

Page 33: ...Always provide a union so that gas line can be easily discon nected for burner or fan servicing See gas specification for pressure details and ratings 4 When a vertical section of gas pipe is required...

Page 34: ...above on this label If you don t smell gas then go to the next step 7 Now push in the control knob slightly and turn 4 counter clockwise to the PILOT position 8 Push in the control knob all the way a...

Page 35: ...escription Pilot Orifice Burner Orifice Brass 1000 255 Brass Nipple Air Shutter Hi Lo Regulator 3624HB CKLP 3628HB CKLP 3632HB CKLP LP Conversion Millivolt 1001 P167SI 30 977 167 53 52 51 1000 253clos...

Page 36: ...STEP 5 in PART B 5 Remove the 2 screws that hold the pilot to the bracket 6 Remove the 2 screws that attach the pilot bracket to the firebox bottom 7 Remove the pilot bracket to expose the pilot asse...

Page 37: ...e new injector is proper for the application The injector size is stamped on the side of the injector near the top LPG injectors have a groove machined around their circumference near the top while NG...

Page 38: ...Gas Conversion for Modulator PART C WARNING WARNING 38...

Page 39: ...the remote Contrary to this feature is a Manual HI LO Control Knob The Modulating Servo Motor requires the Remote system to be present Backup Battery Pack This component permits the IPI system to oper...

Page 40: ...ol wiring harness instead of the main IPI harness From the Remote wiring harness use its male plug in connector and connect it to the female plug in in the main IPI harness Now the circuit is complete...

Page 41: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 41...

Page 42: ...Receiver Module 584 523 521 221 1001 P221SI Receiver Module 584 523 521 221 1001 P221SI 42...

Page 43: ...Receiver Module 584 523 521 221 1001 P221SI Receiver Module 584 523 521 221 1001 P221SI 43...

Page 44: ...ent LIGHTING INSTRUCTIONS 1 STOP Read the above safety information on this label 2 Remove batteries from Receiver and or Battery Backup Pack 3 Turn off all electric power to the fireplace 4 This firep...

Page 45: ...ibles on venting is 1 with the following exceptions as follows Top of horizontal 11 2 Top of 90 degree elbow in an enclosure 42 43 is 3 1 2 Top of 90 degree elbow in an enclosure over 43 is 21 2 Vent...

Page 46: ...es provided in this manual Apply a bead of Mill Pac high temp sealant to all joints of pipes adapters and termination when using Kingsman Flex Z Flex Venting venting and Simpson Duravent venting NOTE...

Page 47: ...ht of the system and the number of bends required 2 Having determined the vertical distance determine the maxi mum horizontal section allowed 3 Vent table has been established for 90 horizontal vertic...

Page 48: ...two rulers or by using a roof pitch card See figure below Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the r...

Page 49: ...eep toddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety...

Page 50: ...IPPPED WITH INTERMITTENT PILOT IGNITION Downward vertical vent runs are permitted however Cold Climate Switch Standing Pilot Mode must not be used Refer to your appliance manual for Minimum Vertical R...

Page 51: ...4 6 5 8 venting to 5 8 For Power Vent installations where flex pipe will be used up to the Power Vent unit Z47PVA Pipe Reducer 8 Sm 7 Sm Pipe Reducer 5 Sm 4 Sm Adapts PVH58 to accept 4 7 Flex Pipe On...

Page 52: ...LT Refractory Liner Traditional LOG SETS or ROCK KIT Required for each unit HB36RLH Refractory Liner Herring Bone LOGC42 Log Set 4 pce Classic Oak ZDV3320 Designer Doors for 36 Fireplaces Operative HB...

Page 53: ...ation Wall Thimble 36 Flex Pipe Mill Pac screws washers springs ZDVHSK5 Horizontal Vent Starter Kit 5 FT Length Horizontal Vent Termination Wall Thimble 60 Flex Pipe Mill Pac screws washers springs FD...

Page 54: ...itch If okay jumper wires across wall switch wires at valve If burner comes on wires are faulty or connec tions are bad Generator may not be Check generator with millivolt meter Take reading at genera...

Page 55: ...other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or app...

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