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KIP-20

OPERATION AND MAINTENANCE MANUAL

WIRE MARKING MACHINE

Kingsley, ITW Marking and Coding

5307 Meadowland Parkway Marion, Illinois 62959

Phone (866) 421-9898 Fax (618) 997-1766

Summary of Contents for KIP-20

Page 1: ...1 KIP 20 OPERATION AND MAINTENANCE MANUAL WIRE MARKING MACHINE Kingsley ITW Marking and Coding 5307 Meadowland Parkway Marion Illinois 62959 Phone 866 421 9898 Fax 618 997 1766...

Page 2: ...ulated wire It can be configured for continuous incremental marking or simultaneous end marking The KIP 20 uses full size 40 character typewheels to mark single or compound legends up to 2 9 inches 7...

Page 3: ...Control On OFF Electronic dwell timer Temperature controller and Test mark button Indicators Power On Temperature readout Air pressure gauge SCOPE OF MANUAL This manual provides instructions for the i...

Page 4: ...he machine interconnects attaches to the right side of the control box The machine base is designed to provide secure mounting to a process line or bench top Use the following procedure to mount the w...

Page 5: ...e not sure how to wire the interconnect cable call Kingsley before connecting the KIP 20 Ensure that the mating male connector is properly wired and connected to the host machine and insert the connec...

Page 6: ...e of maintaining a constant air pressure of 100 psi The air cylinder and the control valve are pre lubricated The KIP 20 requires a filtered unlubricated and regulated 100 psi air source to ensure tha...

Page 7: ...ith all hot components in the wire marking machine Figure 3 Installing Roll of Foil 1 Ensure that the ON OFF switch is in the OFF position and the machine is cool 2 Refer to Figure 3 and remove and re...

Page 8: ...the foil through the knurled rollers Ensure that the foil is feeding straight and that it is centered to the typewheels Figure 4 Loading Foil into Feed Mechanism SELECT AND INSTALLING THE WIRE FIXTUR...

Page 9: ...he right until it hits the stop pin 3 Secure the fixture by tightening the two locking setscrews until they are snug Figure 5 Wire Fixture SETTING THE LEGEND If Typewheel were ordered with the KIP 20...

Page 10: ...e wire 4 Slowly rotate the control knob to rotate the typewheel When the correct character is visible in the sight glass the typewheel is in the correct position 5 Repeat steps 2 and 3 for each of the...

Page 11: ...the regulator 4 If everything is operating normally the initial settings can be programmed INNITIAL SETTINGS If the system powered up properly the initial settings for temperature air pressure and dw...

Page 12: ...nt Temperature 250 F Air Pressure 20 psi Dwell second TEMPERATURE SETTING Temperature controller is set for the unit of measure normally used in your location F or C Kingsley recommends not changing t...

Page 13: ...per operating temperature Allow an additional 5 minutes to ensure that the typewheels have heated to the proper temperature 1 Ensure that the typewheel lock bar is engaged and that the typewheels cann...

Page 14: ...ts involved in the print cycle A print pulse is sent from the host machine to initiate the print cycle The start of the print pulse starts the dwell The duration the dwell which is programmed by the o...

Page 15: ...on to start the KIP 20 The temperature controller supply the power to heating element to heats the typewheel and when the typewheel reach normal operation temperature the machine is ready to operate T...

Page 16: ...loud noise during operation indicates need for adjustment The air pressure may be set too high or the alignment may need adjusting The sound of an air leak indicates a broken or leaking hose or fittin...

Page 17: ...ent temperature NOTE The typewheel should be removed to be cleaned if there is an excessive buildup of foreign matter Refer to INSTALLING TYPEWHEELS if it is necessary to remove the typewheel If the t...

Page 18: ...e screw securing the foil feed pivot bar 4 Slide the top of the pivot bar forward the front of the machine to decrease the foil feed or toward the back of the machine to increase the foil feed Figure...

Page 19: ...supply Figure 10 Axial Alignment 3 Allow the machine to cool to ambient temperature 4 Remove the wire fixture and install the Kingsley alignment fixture Part No 10172 Tighten the two setscrews 5 Refe...

Page 20: ...hine to cool to ambient temperature 4 Ensure that the wire fixture installed is for a 1 16 inch wire 5 Install a 1 16 inch rod through the wire fixture 6 Refer to Figure 11 and loosen the two securing...

Page 21: ...ged if not handled with care The mandrel and typewheel assembly is relatively heavy Use care when removing the assembly 7 Gently pull the heating element and the thermocouple out of the mandrel and mo...

Page 22: ...d re engage the typewheel lock bar by swinging the lever in The lever locks the typewheels in place 21 Place the type selector assembly onto the marking machine Exercise caution when securing the type...

Page 23: ...hermocouple for an open lead Heater defective Replace heater No impression on wire Machine is cold Allow machine to reach operating temperature Wrong type of foil is installed Install the correct King...

Page 24: ...425220 Heating Element 220 V 220 V Machine only 1 AWH 242 58 Knurled Roller 5 8D W SET Screw 1 AWH 242 2 Knurled Roller 3 8DIA x 3 LONG AW 1402 X Roller Clutch Assembly 1 SL 796 Timer 110V 1 SL 796 22...

Page 25: ...ed parts list for the KIP 20 Wire Marking Machine Use these illustrations and parts lists to identify parts you wish to order Locate the parts on the illustration and note its Index Number Find the pa...

Page 26: ...26 Figure 14 KIP 20 Lower Assembly Exploded View...

Page 27: ...4 Socket Heat Cap Screw 20 x 4 11 WFP 10 Washer Flat Plated 3 12 E 1088 Socket Head Shoulder Screw 4 42 1 13 E 1453 Clevis Stamp Actuator 1 14 E 1454 Screw STP Button Head Modified 1 15 E 1452 Pad Sta...

Page 28: ...28 Figure 15 KIP 20 Upper Assembly...

Page 29: ...A Side Plate Upper Right Bottom 1 14 E 1163A Cotter Pin 2 15 E 1201 Microswitch 1 16 RHM632X11 4 Round Head Machine Screw6 32 x 1 1 4 2 17 E 1090 Pic Screw 4428 1 18 E 1423 Tension Arm 1 19 SHS632X1 8...

Page 30: ...30 Figure 16 KIP 20 Foil Feed Assembly...

Page 31: ...2 13 E 1424 Rod Foil Feed 1 14 WE 240 Spring Coil 7 64 2 15 MCM 1410 6A Roller Clutch 1 16 MCM 1410 8 Washer for Clutch Housing 1 17 AW 1410 3 Linkage Arm 1 18 AW 1410 3A Bushing for Arm 1 19 AW 1410...

Page 32: ...32 Figure 17 KIP 20 Typewheel Clamp Assembly Exploded View...

Page 33: ...8 Socket Head Cap Screw 10 32 x 7 8 4 8 SHC1032X1 Socket Head Cap Screw 10 32 x 1 2 9 E 1310 Spring Type Lock 2 10 E 1304 Plate Lock Cam 1 11 E 1305 Spring Retainer 1 12 E 1523 Shaft Wire Puller 1 13...

Page 34: ...34 Figure 18 KIP 20 Typewheel Index Assembly...

Page 35: ...ad Cap Screw 2 5 P013 Window Frame 1 6 P012 Insulated Knob 1 7 P010 Tube Selector Shaft 1 8 E 1157 Bronze Bushing 1 9 P007 Upper Right Cap 1 10 E 1313 Selector Gear 1 11 SHS1032X1 8 Socket Head Set Sc...

Page 36: ...36 Figure 19 KIP 20 Control Box Assembly Exploded View...

Page 37: ...607 Bulk Head Fitting for Air Inlet 1 13 P020 Back Cover 1 14 P023 AC Power Receptacle with Fuse 1 15 FHM440X1 4 Flat Head Machine Screw 4 40 x 1 4 4 16 P026 4 Prong Receptacle 1 17 BHCS632X1 4 Button...

Page 38: ...uce a minimum of 5000 imprints Markings vary with the mature of the material being marked substrate Should marking problems arise send a sample of the poor markings along with the foil and the marking...

Page 39: ...ethylene XL ETFE K 520 Irradiated Polyvinylidene fluoride KYNAR XL PVF2 No Fault K 30 Polyamides NYLONS K 30 K 520 Polyethylene No Fault K 30 Polymer of Choloprene NEOPRENE No Fault Polyolefin No Fau...

Page 40: ...ide PVC 300 375 F Quick K 520 Polyvinylidene Fluoride KYNAR Fluorinated Ethylene Propylene FEP Ethylene Tetrafluoroetylene TEFZEL ETFE Irradiated Ethylene Tetrfluoroetylene TEFZEL XETFE 400 475 F Quic...

Page 41: ...035 0 038 WFC 041 0 038 0 041 WFC 044 0 041 0 044 WFC 048 0 044 0 048 WFC 052 0 048 0 052 WFC 056 0 052 0 056 WFC 060 0 056 0 060 WFC 064 0 060 0 064 WFC 068 0 064 0 068 WFC 072 0 068 0 072 WFC 076 0...

Page 42: ...With the VW 026K wheel offering the broadest operating range Curves face typewheels are available in vertical reading top to bottom and horizontal reading left to right formats Curved Face Vertical P...

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