KING Portable Brinell User Manual Download Page 1

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“The Name Behind the Standard”

King Tester Corporation

King Portable Brinell
Hardness Tester

User

’s

Manual

Website: www.kingtester.com

Email: [email protected]

Phone: +1 (610) 279-6010

Address: 308 Schell Lane

Phoenixville PA 19460

Summary of Contents for Portable Brinell

Page 1: ...ind the Standard King Tester Corporation King Portable Brinell Hardness Tester User s Manual Website www kingtester com Email King kingtester com Phone 1 610 279 6010 Address 308 Schell Lane Phoenixvi...

Page 2: ...5 6 1 Indenter 5 6 2 Gauge 5 6 3 Pump Handle 5 6 4 Pressure Release Lever 5 6 5 Calibration Valve 5 6 6 Oil Cylinder 6 6 7 Test Head Carriage 6 7 Standard Package 7 8 Optional Accessories 7 9 Maintena...

Page 3: ...sy to operate and convenient to carry It can be used to test all sizes of parts and parts in any direction like upside down underside or side face When the part cannot be moved easily the King Tester...

Page 4: ...ponents with part s 1 Pressure Release Valve 43 26 2 Cylinder Cap 14 3 Calibration Valve 4 Pump Segment 43 7 5 Gears 6 Crank SB 16C 11 Pump Handle 8 12 Standard Base C1 7 Carrying Handle 15 8 Elevatin...

Page 5: ...consists of a base and a test head The base is composed of carriage anvil anvil holder throat handle and elevating system The base with anvil is easy to use to clamp parts or to test piping The test...

Page 6: ...loading and assure the accuracy and reliability of the test 5 1 4 Check the Indenter Check the indenter before testing and make sure the indenter holder is fastened tightly otherwise it may damage the...

Page 7: ...on of the pump handle is to make the hydraulic system produce a test force The reciprocating motion of the pump handle forces a small piston in the hydraulic system to press oil into the cylinder and...

Page 8: ...returned to the manufacturer for service and repair Adding or changing the oil should be done by either the manufacturer or a properly trained and King certified technician 6 7 Test Head Carriage The...

Page 9: ...l indenter 1 Flat anvil SB 25 5mm carbide ball indenter 1 Dome anvil SB 27 2 5mm carbide ball indenter 1 Calibration certificate Indenter holder 1 User manual V anvil SB 26 1 Warranty certificate Flat...

Page 10: ...er to retract into the test head body 9 1 2 Oil shortage After long term use the remaining oil volume is not enough to produce full load test force on the part Oil needs to be added Contact King or a...

Page 11: ...9 Pump Segment 43 7 Socket Head Screw 43 14 Copper Gasket 43 14G Bronze Bushing 43 10 Packing Nut 43 28 Handle 11 Screw 43 27SW Teflon Packing Rings Pressure Release Screw Body 43 25 Pressure Release...

Page 12: ...b Use straight screwdriver to search for the calibrating screw under the oil and turn it a little If the hardness is a little higher turn the calibrating screw clockwise otherwise turn the calibratin...

Page 13: ...l instrument which will be damaged by any carelessness caused by packing and transportation The user should check carefully that the packaging is in good condition when receiving the tester If not con...

Page 14: ...7 All Rights Reserved Rev March 2017 www Kingtester com Caution Only the maintenance tasks listed in this manual can be done by users Any other maintenance tasks or disassembling of the tester not lis...

Page 15: ...ivered to King or its authorized agent The user is responsible for the shipping charges and insurance 3 The following situations are not included in the warranty Inappropriate operation natural losses...

Page 16: ...582 294 194 97 1 2 55 1 275 578 289 193 96 3 2 56 1 280 573 287 191 95 5 2 57 1 285 569 284 190 94 8 2 58 1 290 564 272 188 94 0 2 59 1 295 560 270 187 93 3 2 60 1 300 555 278 185 92 6 2 61 1 305 551...

Page 17: ...20 210 140 70 1 2 99 1 495 417 209 139 69 6 3 00 1 500 415 207 138 69 1 3 01 1 505 412 206 137 68 6 3 02 1 510 409 205 136 68 2 3 03 1 515 406 203 135 67 7 3 04 1 520 404 202 135 67 3 3 05 1 525 401 2...

Page 18: ...53 5 3 44 1 720 313 156 104 53 3 3 45 1 725 311 156 104 51 8 3 46 1 730 309 155 103 51 5 3 47 1735 307 154 102 51 2 3 48 1 740 306 153 102 50 9 3 49 1 745 304 152 101 50 6 3 50 1 750 302 151 101 50 3...

Page 19: ...3 40 6 3 89 1 945 242 121 80 8 40 4 3 90 1 950 241 120 80 4 40 2 3 91 1 955 240 121 80 0 40 0 3 92 1 960 239 119 79 5 398 3 93 1 965 237 119 79 1 39 6 3 94 1 970 236 118 78 7 39 4 3 95 1 975 235 117...

Page 20: ...2 170 193 96 4 64 2 32 1 4 35 2 175 192 95 9 63 9 32 0 4 36 2 180 191 95 4 63 6 31 8 4 37 2 185 190 95 0 63 3 31 7 4 38 2 190 189 94 5 63 0 31 5 4 39 2 195 188 94 1 62 7 31 4 4 40 2 200 187 93 6 62 4...

Page 21: ...79 2 395 156 78 2 52 1 26 1 4 80 2 400 156 77 8 51 9 25 9 4 81 2 405 155 77 5 51 6 25 8 4 82 2 410 154 77 1 51 4 25 7 4 83 2 415 154 76 8 51 2 25 6 4 84 2 420 153 76 4 51 0 25 5 4 85 2 425 152 76 1 5...

Page 22: ...2 620 129 64 4 42 9 21 5 5 25 2 625 128 64 1 42 8 21 4 5 26 2 630 128 63 9 42 6 21 3 5 27 2 635 127 63 6 42 4 21 2 5 28 2 640 127 63 3 42 2 21 1 5 29 2 645 126 63 1 42 1 21 0 5 30 2 650 126 62 8 41 9...

Page 23: ...36 1 18 1 5 68 2 840 108 54 0 36 0 18 0 5 69 2 845 107 53 7 35 8 17 9 5 70 2 850 107 53 5 35 7 17 8 5 71 2 855 107 53 3 35 6 17 8 5 72 2 860 106 53 1 35 4 17 7 5 73 2 865 106 52 9 35 3 17 6 5 74 2 870...

Page 24: ...s Tester 22 Rev March 2017 www Kingtester com Copyright King Tester Corporation 2017 All Rights Reserved 5 97 2 985 96 6 48 3 32 2 16 1 5 98 2 990 96 2 48 1 32 1 16 0 5 99 2 995 95 9 47 9 31 0 16 0 6...

Page 25: ...HBW 5 250 5 250 10 HBW 5 125 5 125 5 Material Hardness HBW Ball Diameter D mm Test Force F kg 0 102 F D2 Steel 10 5 3000 750 30 Cast Iron 140 140 10 3000 1000 30 10 Bronze 200 10 3000 30 Brass Red Cop...

Page 26: ...All Rights Reserved Table 5 Conversion of Brinell Hardness and Tensile Strength Material Brinell Hardness HBW Tensile Strength MN m2 Steel 175 125 175 b 0 363 HBW x 10 b 0 343 HBW x 10 Quenched brass...

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