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                                                                            14

connectIon InstructIons

1.  Check  that  your  hose  assembly  valve  is  set  to  not  allow  gas  flow.  If  you  have  an  adjustable 

regulator, turn the regulator control counterclockwise until it stops. This is the OFF position. If 

you have a non-adjustable regulator with a manual valve(s), turn the manual valve(s) clockwise 

until it stops. This is the OFF position.

2.  Attach the regulator to the cylinder valve by turning the Type 1 fitting clockwise. Hand tighten with 

the regulator positioned upright. Refer to the appropriate assembly diagram for the appliance, 

page 12. 

3.  Perform the Leak Test:

4

.  Before lighting the cooker, check that the jet pipes, orifice 

        and venturi tube on cast burners are free from obstruction. 

       The orifice under the jet tube should be positioned pointing 

        up directly through the tube as per Figure 1. The orifice on 

        cast burners must be properly threaded into the venturi tube 

        as per instructions on page 12. Both situations must be 

        corrected if necessary before lighting to prevent flashback.

lp gAs cylInder InFormAtIon

King  Kooker

® 

Outdoor  Cookers  are  manufactured  for  use  with  20lb.  (9  kg)  lp  gas  cylinders

.  Important 

information to remember about LP Gas cylinders include:

1. 

Always read and follow the cylinder manufacturer’s instructions.

2. 

Make sure that the gas cylinder is not overfilled. The maximum weight of a properly filled 20 lb. (9 kg) LP 

gas cylinder is approximately 38 lbs (17 kg). Never fill the cylinder beyond 80% full.

3. 

Make sure that the cylinder valve has the proper connection for a Type 1 appliance fitting. 

4. 

Do not store a spare LP gas cylinder under or near this appliance.

5. 

Disconnect the cylinder from the cooker for storage.

6. 

Store the cylinder out of the reach of children.

7. 

Do not use or store the cylinder in a building, garage or enclosed area.

8. 

Always use a 20 lb. (9 kg) cylinder in the proper upright position for the proper vapor withdrawal. It should 

also be stored and transported in the upright position.

9. 

The cylinder must have a protective collar to protect the cylinder valve.

10.   Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust 

cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may 

result in leakage of propane. 

11.   Cylinder must be turned OFF while not in use.

AlwAys reAd And Follow these And the cylInder mAnuFActurer’s InstructIons. FAIlure 

to Follow these InstructIons And wArnIngs could result In FIre, explosIon, 

burn hAzArd or cArbon monoxIde poIsonIng whIch could cAuse property 

dAmAge, personAl Injury or deAth.

leAK test

 

Before lighting the appliance, a thorough leak test must be satisfactorily completed using 

a non-ammonia soapy water solution (50% non-ammonia soap and 50% water). This is to be 

applied  with  a  small  brush  to  all  gas  joints  after  the  cylinder  valve  is  opened  (no  more  than 

1/2  turn).  If  bubbles  are  seen,  indicating  a  leak,  turn  off  the  cylinder  and  tighten  the  leaking 

connection until a further leak test shows no leaks.

 

If tightening the connection does not stop the leak, call Metal Fusion, Inc. (800) 783-3885, 

for assistance.

neVer use hose/regulAtor Assembly IF leAKIng.

FIgure 1

Summary of Contents for OUTDOOR COOKERS

Page 1: ...uctions and Warnings could result in fire explosion burn hazard or carbon monoxide poisoning which could cause Property Damage Personal Injury or Death THE INSTRUCTION MANUAL CONTAINS IMPORTANT INFORMATION NECESSARY FOR THE PROPER ASSEMBLY AND SAFE USE OF THE APPLIANCE READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS BEFORE ASSEMBLING AND USING THE APPLIANCE FOLLOW ALL WARNINGS AND INSTRUCTIONS WHEN ...

Page 2: ...ng vessel beyond maximum fill line if applicable 6 When cooking with oil grease always use the thermometer provided and never allow the oil grease to get hotter than 350 F 177 C If the temperature exceeds 350 F 177 C or if oil begins to smoke immediately turn the burner or gas supply OFF 7 Heated liquids and equipment remain at scalding temperatures long after the cooking process Never touch cooki...

Page 3: ...rn blister or melt 7 Check all cooker fittings for leaks before each use Keep the fuel supply hose away from any heated surfaces Only the LP hose regulator assembly specified by Metal Fusion Inc should be used with this appliance 8 This appliance is not for frying turkeys 9 When cooking with oil or grease the thermometer provided MUST be used Follow instructions in this manual for proper installat...

Page 4: ...when in use Allow the cooking vessel to cool to 100 F 38 C before moving or storing 19 Avoid bumping of or impact with the appliance to prevent contact with hot appliance spillage or splashing of hot cooking liquid 20 See Use and Care section for LP Gas Cylinder Information A 20 pound 9 kg cylinder should be used with this cooker The LP gas supply cylinder used must have a protective collar and mu...

Page 5: ...Vessels 13 LP Gas Cylinder Information 14 Connection Instructions 14 Leak Test Instructions 14 Placement Instructions 15 Lighting and Operating Instructions 16 17 Turning Off and Storing the Cooker After Use 18 Maintenance of Outdoor Cookers and Accessories 18 19 Caring for Aluminum and Cast Iron Cookware 19 Information Regarding Cooking Oil 19 Section III Recipes 20 Boiled Seafood 20 Blackened Fi...

Page 6: ...abused or misused or when it has been used other than in accordance with the manufacturer s operating instructions including without limitation any damage to the consumer s pots because they were placed on a lit cooker while the pot is empty Other Assumed Responsibilities Unless otherwise provided by law this warranty does not cover any responsibility or liability arising in any way out of the use...

Page 7: ...___________________________ Telephone _ _____________________________________________________________ Model _ ________________________________________________________________ Date of Purchase_________________________________________________________ Place of Purchase________________________________________________________ Price Paid_ ______________________________________________________________ Wa...

Page 8: ...8 ________________________ ________________________ ________________________ Metal Fusion Inc 712 St George Avenue Jefferson LA 70121 Place Stamp Here FOLD FOLD TAPE HERE ...

Page 9: ...te plates Lay the plates on a flat surface as shown in Figure 1 below If one of the plates has a cutout along the inner edge this plate must be installed around the adjustable baffle s extension when following the steps below Some units have been designed with larger center cutouts and the baffle extension cutout has been eliminated from the design Some models may not include an adjustable baffle ...

Page 10: ...the unit as pictured using the supplied axels lockwashers and nuts 3 Attach the cylinder heat shield to the outside of the top frame as pictured using two bolts Wrench tighten with supplied lockwashers and nuts See below Figure 4 4 Insert threaded ends of cylinder collar into holes located on top frame as pictured the two tabs should point down Wrench tighten with supplied lockwashers and nuts See...

Page 11: ... and attach with bolt lock washer and nut Repeat procedure with the third plate Tighten all bolts nuts Reference Figure 6 for picture of heat plate assembly 7 Install casting into top frame by following the instructions below a Remove top nut from casting bolt Leave bottom nut attached and tightened if applicable b Insert casting bolt through the hole drilled in flatbar that is welded to the base ...

Page 12: ...ghtened and leak tested See leak test instructions before use 4 Go to the Use and Care Section of this manual for further instructions 12 ADJUSTABLE REGULATOR ASSEMBLY Models may vary from picture NON ADJUSTABLE REGULATOR WITH MANUAL VALVES ASSEMBLY JET PIPE JET PIPES BAFFLE 0RIFICE BRASS ADAPTER 3 8 FEMALE FLARE SWIVEL ORIFICE CAP DO NOT REMOVE THIS FITTING The orifice is the drilled hole in the ...

Page 13: ...ool then contact Metal Fusion Inc for further instructions d When the cooking is complete and the cooker has been turned off allow the temperature of the oil to fall below 100 F 38 C before moving the pot cooking oil or cooker e Please call Metal Fusion Inc at 800 783 3885 with any questions concerning the use or operation of the thermometer 2 Never cover the pot when cooking with oil 3 Always tha...

Page 14: ... has the proper connection for a Type 1 appliance fitting 4 Do not store a spare LP gas cylinder under or near this appliance 5 Disconnect the cylinder from the cooker for storage 6 Store the cylinder out of the reach of children 7 Do not use or store the cylinder in a building garage or enclosed area 8 Always use a 20 lb 9 kg cylinder in the proper upright position for the proper vapor withdrawal...

Page 15: ...9 L 15 H 38 1cm X 13 D 31cm over a cast burner if applicable 15 LP GAS TANK Figure 1 3 05m 3 05m 61m Refer to diagram for proper cylinder placement and hose routing Operate this appliance only with the propane cylinder installed onto the tank ring and hoses connected to the appliance as per diagram Placement of the propane cylinder in a location other than the tank ring or improper hose routing ca...

Page 16: ...inder valve off Wait 5 minutes for gas to disperse Repeat procedure Refer to Figure 5 for proper flame emission 5 If your jet cooker has a baffle turn it to desired position over the flame using a noncombustible cooking utensil The purpose of the baffle is to spread the flame across the bottom of the pot When trying to reach a boil with water using a large stock pot do not use the baffle 6 Always ...

Page 17: ...ckwise increases the gas flow to the burner and hence the flame size Figure 2 When lighting the stove if ignition does not occur in 3 to 5 seconds turn the manual valve s and cylinder control off Wait 5 minutes for gas to disperse Repeat Procedure 5 Refer to Figure 5 for proper flame emission for the jet and cast burners The casting flame should be blue and the flame should be emitted from every p...

Page 18: ...tube can lead to a fire beneath the appliance 4 Follow all Lighting Instructions in the Use and Care section each time the cooker is used Check the flame for proper color and appearance The flame should burn with a primarily blue color Jet Burner If the jet burner flame does not appear correct there may be an obstruction in the orifice pg 12 Turn off the cooker and allow time for it to cool Remove...

Page 19: ...ned in the bottom of the pot Discoloration scratching and dimpling may occur with the use of pots on outdoor cookers This does not affect the performance of the pot Do not store used oil inside your aluminum pot The salt used in cooking can corrode the pot causing the pot to leak Wash the pot after each use with hot soapy water and rinse seasoning care of cast iron cookware New Cast Iron Pots are ...

Page 20: ...lmost white hot hot enough to see the flame circle in the center of the skillet This recipe produces lots of smoke Fish fillets should be 1 2 1 25 cm thick for best results Dip fillets in melted butter or margarine and shake King Kooker Blackened Redfish Seasoning on both sides of fillets Drop into the skillet and cook for 45 seconds on each side Serve piping hot Barbecue Shrimp Ingredients 2 lbs ...

Page 21: ...lack green knob from the tank valve The flow limiting device will now reset 3 Re attach Type 1 Connection black green knob to the tank valve Tighten completely 4 Turn tank valve on counterclockwise 5 Turn the regulator control to an ON position 6 Relight cooker following all lighting instructions contained in this manual Check for proper flame characteristics 2 How long will the propane in my tank...

Page 22: ...NOTES 22 ...

Page 23: ...NOTES 23 ...

Page 24: ...com King GrilleRDine King Kooker the King Kooker logo The King the KING OF OUTDOOR COOKING Mr Outdoors and WATCHDOG OUTDOOR COOKER SERIES are trademarks of Metal Fusion Inc 712 St George Avenue Jefferson LA 70121 Rev 06 2010 E ...

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