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OpERATION & MAINTENANCE

OpERATION

Raising and Lowering the Head

The head (A) Fig.11 is raised and lowered by means of the lever (B). For maximum

leverage during the mortising operation the lever can be repositioned by pulling out the

hub (C) of the lever assembly and repositioning the hub on the pinion shaft (D).

Depth Stop

A depth stop (E) Fig.11 is provided to limit the depth of the chisel (F). Put a mark on an

easily accessible end of the workpiece to be mortised, at the depth you require. Loosen

the depth stop lock knob (G) and lower it down. Pull the head down, and put the end of

the wood against the chisel. Position the head so that the chisel points or the bit point

are at the depth required. Raise the depth stop (E) and position it up against the un-

derside of the head and retighten the depth stop lock knob (G).

Fence and Hold Down

The fence (A) Fig.12 can be moved in or out by loosening the lock handle (B) and  turn-

ing the adjustment knob (C) until you reach the desired position, retighten lock handle

(B) once the adjustment is done.

The hold down (D) Fig.12 can be raised and lowered by loosening the lock handle (E).

OpERATIONAL HINTS

Make sure that the chisels and bits being used are sharp.

Make sure the workpiece is held firmly against the fence and under the hold down. The

rate of penetration of the chisel must be fast enough to prevent burning at the tip if the

bit, but not too fast as to stall the motor. You may encounter smoke from the bit or ma-

terial once the chisel has engaged the material. The smoke created is a natural oper-

ating occurrence in hollow chisel mortising and is caused by material chip friction and

the resins in the stock being burned off. Bluing of the chisel after the initial use is not

indicative of a dull chisel, it is indicative of too much heat which will lead to premature

dulling and resin buildup on the cutting faces of the chisel. A dull chisel can be detected

by the amount of excess force required to complete a cut.

When performing a through-mortise, a thin piece of wood (1/4”-1/2” thick) should be

placed between the workpiece and the wooden table and a depth stop adjustment

should be made to prevent “chipout” at the bottom of the mortise and also to prevent

damaging the wooden table.

MAINTENANCE

There is very little maintenance required on your mortiser. Keep it clean, make sure

the rack and pinion gears do not become clogged with chips/sawdust. Lightly spray oil

on all exposed metal surfaces and moving parts if the machine is going to stand idle

for any length of time. Keep the chisels and bits sharp.

FIgURE 12

FIgURE 11

pARTS DIAgRAM & pARTS LISTS

Refer to the Parts section of the King Canada web site for the most updated parts di-

agram and parts list.

Summary of Contents for MA-1020

Page 1: ...INSTRUCTION MANUAL MODEL MA 1020 COPYRIGHT 2014 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC 1 2 HOLLOW CHISEL MORTISER WITH 4 pC CHISEL SET 09 2014...

Page 2: ...ts repairs done by an unauthorized service center alterations and lack of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or con...

Page 3: ...sories Follow the instruc tions that accompany the accessories The use of improper acces sories may cause hazards 18 NEVER STAND ON TOOL Serious injury could occur if the tool tips over Do not store m...

Page 4: ...POWER CORD IS WORN OR DAMAGED IN ANY WAY HAVE IT REPLACED IMMEDIATELY 110V 120V OpERATION As received from the factory your mortiser is ready to run for 110V 120V operation This mortiser is intended f...

Page 5: ...Holds your workpiece against the table during op erations 5 Fence This adjustable fence moves back and forth and adequately supports your workpiece 6 Wooden Table 7 Depth Stop bushing and Lock knob T...

Page 6: ...d by pulling out the handle and hub and repositioning it on pinion shaft gas Cylinder Make sure the head A Fig 5 is in the up position and assemble the gas cylinder B to the two fittings C one is loca...

Page 7: ...th sides of the head to expose the chuck E 5 Push the drill bit C up through the chisel opening making sure that drill bit bottoms out in chisel before bottoming out in the chuck Secure the bit in the...

Page 8: ...er the hold down The rate of penetration of the chisel must be fast enough to prevent burning at the tip if the bit but not too fast as to stall the motor You may encounter smoke from the bit or ma te...

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