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ASSEMBLY & ADJUSTMENTS

CHECKING WORK TABLE PARALLEL TO CUTTERHEAD

The work table is set parallel to the cutterhead at the factory and no further

adjustment  should  be  necessary.  If  your  planer  is  planing  a  taper,  first

check to see if the knives are set properly in the cutterhead, proceed as

follows;

1. Disconnect the planer from the power source.

2. Place the gauge block (A) Fig.17 on the work table directly under the

front edge of the head casting (B), make slight contact by gently raising

the table as shown in Fig.17.

3. Move the gauge block (A) to the opposite end of the work table as shown

in Fig.18.

IMPORTANT: The distance from the work table to the edge of the head

casting should be the same.

4. Adjust opposite end in the same manner.

ADJUSTING WORK TABLE PARALLEL TO CUTTERHEAD

If  the  work  table  is  not  parallel  to  the  cutterhead,  peform  the  following

adjustments;

1. Disconnect the planer from the power source.

2. Tilt planer on its side to expose the underside of the base as shown in

Fig. 19.

3. Remove cap screw (A) and loosen cap screw (B) Fig.19, these two

cap screws will allow you to move the idler sprocket assembly (C) far

enough to release tension on the chain as shown in Fig.20.

4.  Remove  chain  from  the  sprocket  from  the  corner  which  needs

adjusting. Fig.20 shows the chain removed from the sprocket (D).

5. Turn sprocket (D) by hand to bring that corner into adjustement with

the other three corners.

IMPORTANT NOTE: Turning sprocket (D) clockwise will increase the

distance  between  the  work  table  and  the  head  casting,  counter-

clockwise  will  decrease  the  distance.  This  adjustment  is  very

sensitive and it should not be necessary to turn the sprocket more

than one or two teeth.

KNOWING THE TRANSMITTING ROLLERS OF YOUR PLANER

A. Infeed roller

B. Outfeed roller

C. Chipbreaker

D. Cutterhead

E. Pressure bar

F. Anti-kickback fingers

The infeed roller and outfeed roller feed the stock while it is being planed.

Both  these  rollers  are  under  spring  tension  and  this  tension  must  be

sufficient to feed the stock uniformly through the planer without slipping but

shouldn’t be too tight that it causes damage to the workpiece. The tension

should be equal at both ends of each roller

.

FIGURE 17 

FIGURE 18

FIGURE 19

FIGURE 20

FIGURE 21

ASSEMBLY & ADJUSTMENTS

ADJUSTING INFEED AND OUTFEED ROLLER SPRING TENSION

To adjust the spring tension of the infeed and outfeed roller, using a hex.

key, turn set screw (A) Fig.22 to adjust the infeed roller spring tension and

set screw (B) to adjust the outfeed roller spring tension. Make sure that

both sides are adjusted evenly or else you will get uneven feeding of stock.

ANTI-KICKBACK FINGERS

Anti-kickback  fingers  (F)  Fig.23  are  provided  for  your  safety  to  prevent

workpiece kickbacks. These fingers operate by gravity and it is necessary

to inspect them occasionally to make sure they are free of gum and pitch

so that they can move independently and operate correctly.

CHECKING  AND  ADJUSTING  THE  HEIGHT  OF  INFEED  ROLLER,

CHIPBREAKER, PRESSURE BAR AND OUTFEED ROLLER

The infeed roller, chipbreaker, pressure bar and outfeed roller are adjusted

at  the  factory. The  infeed  roller  and  the  chipbreaker  were  set  at  0.1mm

(0.004”), the pressure bar was set at 0.2mm (0.008”) and the outfeed roller

was set at 0.5mm (0.02”) and all of them below the cutting circle as shown

in Fig.24. If an adjustment to the infeed roller, chipbreaker, pressure bar or

outfeed roller is necessary, follow the next steps;

Example: To check and adjust the outfeed roller 0.5mm (0.02”) below the

cutting circle, proceed as follows;

1. Disconnect planer from power source.

2.  Make  sure  the  knives  are  adjusted  properly  before  attempting  the

following adjustment.

3.  Place  the  gauge  block  (G)  on  the  table  directly  underneath  the

cutterhead, as shown in Fig.25. Using a 0.5mm (0.02”) Feeler gauge (D)

placed on top of the gauge block, raise the work table until the knife just

touches the feeler gauge when the knife is at its lower point. Do not move

the work table any further until the outfeed roller is adjusted.

4. Move the gauge block (G) under one end of the outfeed roller (B) as

shown in Fig.26. The bottom of the outfeed roller should just touch the

top of the gauge block. If an adjustment to the outfeed roller is necessary,

loosen the lock nut (K) Fig.26 and turn screw (L) until the outfeed roller

just touches the gauge block. Retighten lock nut (K).

5.  Check  and  adjust  the  opposite  end  of  the  outfeed  roller  in  the  same

manner.

FIGURE 22

FIGURE 23

FIGURE 25

FIGURE 26

FIGURE 24

Pressure bar

Chipbreaker

Infeed roller

Table

Outfeed roller

Cutterhead

0.1mm (0.004”)

0.2mm (0.008”)

0.5mm (0.02”)

Summary of Contents for KC-385FX-CE

Page 1: ...INSTRUCTION MANUAL MODEL KC 385FX CE COPYRIGHT 2015 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC 380MM INDUSTRIAL PLANER ...

Page 2: ...No Part Order Description Qty 4503854270 4503854280 4503854290 4503854300 4503854310 4503854320 4503854330 4503854340 4503854350 4503854360 4503854370 4503854380 4503854410 4503854420 4503854430 4503854440 4503854450 4503854460 4503854470 4503855010 4503855020 4503855030 4503855040 4503855050 4503855060 4503855070 4503855080 4503855090 4503855100 Washer Hex bolt Hex nut Pedal Pedal shaft Washer Re...

Page 3: ...OFF position before plugging in 17 USE RECOMMENDED ACCESSORIES Consult the manual for recommended accessories Follow the instructions that accompany the accessories The use of improper accessories may cause hazards 18 NEVER STAND ON TOOL Serious injury could occur if the tool tips over Do not store materials such that it is necessary to stand on the tool to reach them 19 CHECK DAMAGED PARTS Before...

Page 4: ...e rod Retaining ring shaft Cutterhead pulley Special large washer Hex bolt Motor pulley Key Infeed roller Key Roller bushing Spring Headless adjust screw Plate Set screw Hex nut Spring pin Hex bolt Spring pin Chain sprocket Washer Hex bolt Outfeed roller Chain sprocket Locking shaft Retaining ring shaft Spring washer Hex nut Chipbreaker Set screw Hex nut Spring plate Flange hex bolt Pivot rod Set ...

Page 5: ...ATIONS TO AVOID SHOCK OR FIRE IF THE POWER CORD IS WORN OR DAMAGED IN ANY WAY HAVE IT REPLACED IMMEDIATELY 230V SINGLE PHASE OPERATION A 230V plug is not supplied with the planer and must be purchased at your local hardware store The 230V plug must be suitable for 230V operation Contact a qualified electrician to install the plug The planer must comply with all local and national codes after the 2...

Page 6: ...tor pulley 6 This coating may be removed with a soft cloth moistened with Kerosene NOTE Do not use acetone gasoline or lacquer thinner for this purpose 7 Do not use solvents on plastic parts solvents dissolve and dammage plastic 8 Care must be taken when cleaning the cutterhead as the knives are installed in the cutterhead and they are very sharp MOVING PLANER Lifting Handles There are four liftin...

Page 7: ... staight edge align the motor and cutterhead pulleys as shown in Fig 7 the motor plate B Fig 5 can be moved for alignment by loosening the set screws C in the motor plate B as shown in Fig 5 4 Assemble the belts to the two pulleys as shown in Fig 7 and adjust for the proper belt tension by raising or lowering the motor plate as shown in Fig 8 then tighten the nuts A Fig 8 Correct tension is obtain...

Page 8: ...ension table hold the extension table against the front of the table and using hex bolts and washers A Fig 12 supplied fix the extension table to the table To adjust the extension table parallel with the table surface place a straight edge on the top of the table and extension table Adjust the position of the extension table by using the set screws B Fig 12 found underneath until the table extensi...

Page 9: ... possible Using the hex key supplied unscrew Jackscrews E located under the knife until the knife comes into contact with the center protrusion B of the knife gauge A Then snug up the knife locking bar by lightly backing out the 5 locking bolts D against the slot NOTE At this time only tighten the knife enough to hold the knife in place The knife will be secured properly once all other knives have...

Page 10: ...URE 17 FIGURE 18 FIGURE 19 FIGURE 20 FIGURE 21 ASSEMBLY ADJUSTMENTS ADJUSTING INFEED AND OUTFEED ROLLER SPRING TENSION To adjust the spring tension of the infeed and outfeed roller using a hex key turn set screw A Fig 22 to adjust the infeed roller spring tension and set screw B to adjust the outfeed roller spring tension Make sure that both sides are adjusted evenly or else you will get uneven fe...

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