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OPERATION

OPERATING CONTROLS

CONTROL PANEL

1. Raise the saw frame to the up position.
2. The machine is started by pushing the start button (A) Fig.19. The “Power

On” light (C) will turn on. The bandsaw will continue to run until the saw arm
is in the down position at the end of the cut, or when the stop button (B) is
pushed.

3. The down feed speed can be ajusted by setting the feed rate knob (D). If

you need to quickly stop the down feed of the saw arm, turn the hydraulic
shut-off valve knob (F) to the right (red symbol) to stop. To restart the down
feed at the identical feed rate set before, turn the hydraulic shut-off valve
knob (F) to the left (green symbol).

4. To begin the coolant flow of the coolant pump during cutting operations, turn

the coolant knob (E) to the left, to stop the coolant flow turn the coolant
knob to the right.

AUTOMATIC SHUT-OFF LIMIT SWITCH

1. An automatic shut-off limit switch is provided to stop the motor when the cut

is completed. The limit switch (A) Fig.20 comes into contact the top of the
stop bolt (B) shutting off the motor and coolant pump.

2. If the motor stops before the cut is completed, or continues to run after the

cut is completed, the height of the stop bolt (B) can be adjusted to make it
contact earlier or later. Loosen the hex. nut (C), adjust the height of the stop
bolt up or down, and make a test. Once this adjustment is done, retighten
the stop bolt hex. nut. 

COOLANT SYSTEM

The bandsaw comes with a built-in coolant pump (A) Fig.21 and coolant fluid
recirculating system. Using coolant during operations will extend the life of
your blades by lowering the temperature of the blade and workpiece during
cuts.

Setting up the coolant system:

An enclosed section of the machine base is used as the coolant fluid reservoir,
it comes with a chip tray (B) Fig.21 to prevent metal chips from entering the
coolant fluid reservoir. Fill the reservoir with approximately 30 litres of your
chosen cutting fluid solution (see your nearest car parts or industrial
machinery dealer for more information) through the chip tray (B). 

The rate of coolant flow is controlled by 2 independently operated stop valve
levers (A -one of two) Fig.22, which direct the coolant onto the blade at 2
different areas under each control arm. When doing small cutting operations,
only use one to direct collant flow to the workpiece. If additional coolant flow
is required to cover a larger cutting area, turn on the second stop valve lever
and position the control arms as close to the workpiece as possible.

WARNING!

Clean the screen of the chip tray (B) Fig.21 so coolant can

drain back to the coolant reservoir. .

BIOLOGICAL AND POISON HAZARD!

During storage some fluids grow

dangerous microbes, or due to the collection of toxic metal chips in the fluid,
the fluid can become a potent and extremely poisonous solution to humans
and animals. Use proper personal protection equipment when handling cutting
fluid and follow provincial laws and fluid manufacturer requirements to
properly dispose of coolant fluid.

FIGURE 19

FIGURE 20

FIGURE 21

FIGURE 22

Summary of Contents for KC-228S-V-2

Page 1: ...INSTRUCTION MANUAL MODELS KC 228S V 2 220V KC 228S V 6 600V 10 X 18 VARIABLE SPEED SWIVEL METAL CUTTING BANDSAW COPYRIGHT 2013 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC 09 2013...

Page 2: ...and lack of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To tak...

Page 3: ...not slippery due to wax and sawdust build up 6 AVOID DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lit and provide adequate surroun di...

Page 4: ...itch Once the limit switch reaches the stop bolt beneath it the bandsaw automatically shuts off 18 Stop bolt 19 Variable speed selector dial Increase or decrease the speed of the blade by turning the...

Page 5: ...tore The 220V plug must be a CSA listed plug suitable for 220V operation This plug is illustrated in Fig 1 Contact your authorized service centre or qualified electrician to install the plug EXTENSION...

Page 6: ...C is always installed If the V belt gets loose adjust the V belt tension by lifting the motor until there is approximately 1 2 deflection of the belt at the center span of the pulleys using light fin...

Page 7: ...or tighten the hex nut to decrease the cutting pressure OPERATING AND ADJUSTING TRU LOCK VISE SYSTEM The workpiece gets placed between the vise jaws with the amount to be cut off extending out past t...

Page 8: ...nd then loosen locking set screw C Fig 12 and turn adjusting set screw D until the vise jaw is at 45 degrees to the blade Note The end of set screw D should contact the stud of clamp handle when vise...

Page 9: ...rew E and turning shaft F 3 The carbide blade guides G Fig 16 should also be adjusted so they lightly touch the blade this is done by loosening cap screws H 4 The blade guide roller bearings carbide b...

Page 10: ...es with a built in coolant pump A Fig 21 and coolant fluid recirculating system Using coolant during operations will extend the life of your blades by lowering the temperature of the blade and workpie...

Page 11: ...ommended to wear gloves during the removal and installation of a blade 1 Disconnect the machine from power source 2 Raise the saw frame to clear te table and turn the hydraulic shut off valve knob F F...

Page 12: ...the workpiece The motor and coolant pump will shut off upon completion of the cut FEED RATE GUIDELINES When the feed rate control knob J Fig 26 is turned clockwise as far as it will go the saw frame...

Page 13: ...l damage the machine The gear box should be drained and refilled after the first 50 hours of use and thereafter every 6 months with 80W 90 Gear Oil To change gear box oil proceed as follows 1 Run the...

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