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King-Griller 3008, Owner'S Manual

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King-Griller 3008 Owner'S Manual Download Page 27

 

OM3008 B.3                               

™ & ©  Char-Griller / A&J Mfg.   

                                          27 

 

 

Gas Grill Trouble Shooting 

  

Problem 

   Possible Cause  

 

Prevention/Cure 

 

 

Burner will not light 
using knobs 

  Wires/or electrode cov-

ered with cooking resi-
due. 

  Clean wire and/or electrode, with rub-

bing alcohol 

 

 

 

 

Electrode and burners 
are wet. 

  Wipe dry with cloth 

 

 

 

 

Electrode cracked or 
broken -sparks at crack 

 Replace 

electrode 

 

 

 

 

Wire loose or disconnect-
ed 

  Reconnect wire or replace electrode/

wire assembly. 

 

  

  

     

     

 

 

Burner will not light 
with match. 

  No gas flow. 

  Check if propane tank is empty. If 

propane tank is not empty. Refer to 
"Sudden drop in gas flow or reduced 
flame height". If empty, replace or 
refill. 

 

 

 

 

Coupling nut and regula-
tor not connected. 

  Turn the coupling nut about one-half 

full connected to three quarters addi-
tional turn until solid stop. Tighten by 
hand only -do not use tools. 

 

 

 

 

Obstruction of gas Flow.    Clear burner tubes. 

 Check for bent or kinked hose. 

 

 

 

 

Disengagement of burner 
to valve. 

  Re-engage burner and valve. 

 

 

 

 

Insect nests in venturi 
(burner insert). 

 Clean 

venturi. 

 

 

 

 

Burner ports clogged or 
blocked. 

  Clean burner ports. 

 

  

  

     

     

 

 

Sudden drop in gas 
flow or reduced flame 
height. 

  Out of gas 

  Change Propane Tank 

 

 

 

 

Excess flow safety device 
may have been activated. 

  Turn off knobs, wait 30 seconds and 

light grill. If flames are still too low. 
Reset the excessive flow safety device 
by turning off knobs and propane tank 
valve. Disconnect regulator. Turn burn-
er control knobs off. Reconnect regula-
tor and leak check connections. Turn 
propane tank valve on slowly, wait 30 
seconds and then light the grill. 

 

 

  

     

     

 

  

Irregular flame pattern, 
flame does not run the 
full length of burner. 

   Burner ports are clogged 

or blocked. 

   Clean Burner ports 

 

Summary of Contents for 3008

Page 1: ...e harm are creat ed by the combustion of propane SAVE THESE INSTRUCTIONS FOR FU TURE REFERENCE IF YOU ARE ASSEM BLING THIS UNIT FOR SOMEONE ELSE GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE FOR CUSTOMER SERVICE CALL 912 638 4724 WARNING Improper installation adjustment al teration service or maintenance could cause injury or property damage Read the installation operation and mainte...

Page 2: ...icinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance For Your Safety Stop Call us first Do Not return product to store This grill has been made to high quality standards If you have any questions not addressed in this manual or if you need parts please call our customer service department at 1 912 638 4724 US...

Page 3: ...ssembly Tips and Hardware List page 8 Assembly Instructions page 9 18 Operating Grill Connecting Gas Cylinder page 20 Cleaning and Care page 21 22 Checking for Leaks page 23 Lighting Grill page 24 26 Trouble Shooting page 27 28 Grill Preparation page 29 Recipes page 30 31 Accessories page 32 33 Table of Contents ...

Page 4: ... codes use the National Fuel Gas Code ANSI Z223 1 NFPA54 IMPORTANT NOTICE read all instructions prior to assembly and use Read and understand all warnings and precautions prior to operating your grill CAUTION 1 This grill is for use with propane gas only propane gas cylinder not included 2 Never attempt to attach this grill to the self contained propane system of a camper trailer motor home or hou...

Page 5: ...wly and carefully as heat and steam trapped within the grill can burn you severely 4 Always place your grill on a hard level surface far away from combustibles An as phalt or blacktop surface may not be acceptable for this purpose 5 Do not leave a lit grill unattended Keep children and pets away form the grill at all times 6 Do not place this grill on any type of tabletop surface 7 Do not use the ...

Page 6: ...OM3008 B 3 Char Griller A J Mfg 6 1 2 3 4 5 6 7 8 9 12 10 14 15 16 17 18 18 19 20 21 22 23 25 24 26 27 11 13 28 29 ...

Page 7: ...HORT LEG 20 0020 11 1 BACK SHORT LEG 20 0021 12 1 FRONT LONG LEG 20 0022 13 1 BACK LONG LEG 20 0023 14 1 BEZEL 10 0004 15 2 LEG CROSS BAR 10 0005 16 3 COOKING GRATE 10 0006 17 2 WHEEL 55 0003 18 2 LEG BRACE 10 0007 19 1 AXLE 10 0008 20 1 LOWER FRONT PANEL 10 0009 21 1 UPPER FRONT PANEL 10 0010 22 1 SIDE BURNER CONTROL PANEL 80 0012 23 3 UTENSIL HOOK 50 0001 24 1 GREASE TRAY 10 0011 25 1 CATCH PAN ...

Page 8: ...Pliers Phillips Head Screwdriver and a 7 16 Nut Driver NOTE Do Not tighten any bolts unless instructed to do so Tightening too soon may prohibit parts from fitting together All Hex Nuts should be on the inside of the grill unless stated otherwise Unpack all contents in a well cleared and padded area STOP Do Not Return to Store If you are missing parts or need assistance please email us at info cha...

Page 9: ...olts see below Assembly Instructions Step 1 Assemble SHORT BACK LEG LONG BACK LEG and LEG CROSS BAR togeth er Then assemble SHORT FRONT LEG LONG FRONT LEG and LEG CROSS BAR to gether see below Leg Cross Bars Long Back Leg Long Front Leg Short Back Leg Short Front Leg Front Leg Assembly Back Leg Assembly Base Bolts Lock Washers ...

Page 10: ...ne WASHER COTTER PIN and HUB CAP onto the AXLE then slide the AXLE through WHEELS then insert the AXLE through the SHORT LEG through the BASE and through the LONG LEG Finish by attaching 2nd WASHER COTTER PIN and HUB CAP Axle Wheel Washer Black Cotter Pin Hub Cap Short Leg Lock Washers Bolts Leg Brace Lock Washer Bolts Leg Brace Lock Washer ...

Page 11: ...L to the inside of the front LEGS using 4 LOCK WASHERS AND 4 1 2 BOLTS Then attach LOWER FRONT PANEL to the inside of the front LEGS using 4 LOCK WASHERS and 4 1 2 BOLTS as shown below Bolts Lock Washers Upper Front Panel Bolts Lock Washers Lock Washers Lower Front Panel ...

Page 12: ...the bolt first through the lock washer then the flat washer then through the grill body You may need to loosen other bolts and move the GRILL BODY slightly to get the holes in the GRILL BODY to line up with the holes in the LEGS Step 7 Attach the SIDE SHELF with 4 BOLTS and 4 LOCK WASHERS Bolts Flat Washers Lock Washers Bolts Lock Washers Side Shelf ...

Page 13: ... rails under the CATCH PAN Catch Pan Step 9 Install the BURNERS into the GRILL BODY by inserting the IGNITER WIRES and BURNERS through the open holes at the front of the GRILL BODY from inside of the GRILL BODY NOTE IGNITER MUST BE ON TOP SIDE OF BURNER The BURNER with the longer wire goes on the right side of the GAS GRILL BODY Secure the BURNERS to the GAS GRILL BODY with the SMALL STAINLESS HAI...

Page 14: ...ckets on the Electronic Igniter Make sure the valve tips are completely inside the holes on the end of the BURNERS see below Then Secure the CONTROL PANEL with four 4 BOLTS and four 4 LOCK WASHERS The BOLTS will first go through LOCK WASHERS then the GRILL BODY and then screw into the CONTROL PANEL from inside the GRILL BODY Then remove and re install bolt in LEG BRACE to hold HOSE GUIDE in place ...

Page 15: ...S the GRILL BODY and then screw into the SIDE BURNER BODY Step 12 Attach the HOOD to the GRILL BODY using the HINGE PINS as shown below First place the HOOD onto the GRILL BODY then screw the HINGE PINS into place and then insert COTTER PINS through the holes in the HINGE PINS on the inside of the GRILL BODY Hinge Pin Hinge Pin Grill Body Hood Side Burner Body Bolts Lock Washers ...

Page 16: ... holes on the HOOD the holes on the heat shield and the LOCK WASHERS then secure the HANDLE with 2 WING NUTS as shown below Attach THERMOMETER to the HOOD by inserting the THERMOMETER through the BEZEL and HOOD then secure it with 1 WING NUT as shown below Tighten all bolts and nuts Thermometer Bezel Handle Wing Nut Hood Heat Shield Lock Washers ...

Page 17: ...h the holes in the sides of the GRILL BODY from the outside and tighten the HEX NUTS on the inside of the GRILL BODY Now you can attach the warming rack to these bolts as shown above and secure with HEX NUTS only finger tight Now set the COOKING GRATES in place and the utensil hooks on the side shelf Step 14 Place the POT STAND over the SIDE BURNER Place the FLARE UP SHIELDS over the BURNER TUBES ...

Page 18: ...s 2 Turn the Screw on the left side of the base panel clockwise to secure the standard 20 lb LP gas cylinder NOTE Hoses must go under and to the outside of the leg brace Screw Step 17 Install Igniter battery by turning the Igniter push button cap counter clockwise until the igniter button detaches then install AA battery making sure the positive end is toward the push button Then re attach the ign...

Page 19: ... 912 638 4724 Do NOT use replacement parts that are not intended for this grill Hint The paper label that is affixed to the hood is more easily removed when the hood is warm Any remaining glue residue can be cleaned off with a spray lubri cant like WD 40 Do NOT use any other type of solvent or cleaner because this will damage the finish paint coating on the grill ...

Page 20: ...ndoors is permissible ONLY if the cylin der is disconnected and removed from the appliance Cylinders must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area Your cylinder must never be stored where tempera tures can reach over 125 F Before connection be sure that there is no debris caught in the head of the gas cylinder head of th...

Page 21: ...hwashing detergent and hot water solution to clean then rinse with water If the inside surface of the grill lid has the appearance of peeling paint baked on grease buildup has turned to carbon and is flaking off Clean thoroughly with strong solution of detergent and hot water Rinse with water and allow to completely dry Interior of grill bottom Remove residue using brush scraper and or cleaning pa...

Page 22: ...f burner with small bottle brush or compressed air Remove all food residue and dirt on outside of burner surface Clean any clogged ports with a stiff wire such as an opened paper clip Inspect burner for any damage cracks or holes If damage is found replace with new burner Reinstall burner check to insure that gas valve orifices are cor rectly positioned inside burner inlet venturi Also check posit...

Page 23: ...ect the propane supply Call a gas appliance serviceman or your local propane gas supplier To Perform a Leak Test Make a 2 3 oz 0 90ml of leak solution by mixing one part liquid dishwashing soap with three parts water in a spray bottle Note Make sure control knobs are off Spray solution on the tank valve to regulator connection the Y joint in the hose the connection to the manifold behind the main ...

Page 24: ...he orifice A clogged burner tube can lead to a fire beneath the appliance 3 Make sure all burner knobs are in the OFF position 4 Open the valve on the LP gas cylinder 5 Ignite only the burners you desire to use using the same method for each Push in desired burner knob fully and rotate slowly about turn counter clockwise to HIGH If the burner does not light immediately return the knob to OFF wait ...

Page 25: ...eat the procedure After burner ignites adjust valve knob to desired cooking setting Shutting Off Burners 1 Always turn the valve knob s clockwise to the HI position then push in and turn to OFF Never force the knob without depressing it as this can damage the valve 2 Promptly turn the gas supply OFF at the propane cylinder 3 Close the lid of the grill Observe Flame Height When Lit Flame should be ...

Page 26: ...stalled on the side of Grill Housing Once lit immediately place the flame through the cooking grates as shown near the burner ports 2 Press in knob and rotate counter clockwise to the High setting and burner should light immediately 3 Adjust burners to desired cooking settings Cooking Grate Match Holder Chain Burner Ports ...

Page 27: ...o three quarters addi tional turn until solid stop Tighten by hand only do not use tools Obstruction of gas Flow Clear burner tubes Check for bent or kinked hose Disengagement of burner to valve Re engage burner and valve Insect nests in venturi burner insert Clean venturi Burner ports clogged or blocked Clean burner ports Sudden drop in gas flow or reduced flame height Out of gas Change Propane T...

Page 28: ...height We recommend not using grill during high winds Low gas pressure Change Propane Tank Excess flow valve tripped Refer to Sudden drop in gas flow or reduced flame height Flare Up Grease buildup Clean Grill Excessive fat in meat Trim fat before grilling Excessive cooking Tempera ture Adjust lower temperature accordingly Persistent grease fire Grease trapped by food buildup around burner sys tem...

Page 29: ...Light burners and set on Medium Low heat D Gas Grills Close lid and maintain heat at approximately 250 F 120 C for two hours You can lightly coat the exterior the GRILL body while warm with vegetable oil and wipe off excess with a rag This will extend the life of the finish much like wax ing a car Your GRILL will then be ready for use Note Oil will drip from the GRILL for several uses but will slo...

Page 30: ...ld be 140F for rare 160F medium and 170F for well done MARINATED FLANK STEAK Mix marinade ingredients in nonmetal dish Let steak stand in marinade for no less than 4 hours in refrigerator Brown each side for 5 minutes but center should remain rare Cut steak diagonally across the grain into thin slices before serving Grill with fire grate in high hot position with lid open or closed MARINADE 1 2 cu...

Page 31: ... 4 inch patties on each side with fire grate in high position for a few minutes Lower fire grate to medium position and grill with lid down to avoid flare ups Cook each side 3 to 7 minutes according to desired doneness Cook ground meat to 150 internally or until juice runs clear free of blood for prevention of E coli Burgers can be basted with marinade when turning and or other ingredients can be ...

Page 32: ...OM3008 B 3 Char Griller A J Mfg 34 Page intentionally left blank for notes ...

Page 33: ...OM3008 B 3 Char Griller A J Mfg 35 Page intentionally left blank for notes ...

Page 34: ...er gas grill burners have a five year warranty from the date of purchase Proof of purchase proof of purchase date and prepaid return of the item in question may be required Misuse abuse or commercial use nullifies all warranties Paint finish is not warranted Products are not warranted against rust The warranty is for replacement of defective parts only Manufac ture will not be responsible for dama...

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