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MAINTENANCE

& STORAGE

Maintaining your generator

Engine Oil Replacement

Engine oil should be replaced the first 20 hours of operation or the first month of use, it
should be replaced every 100 hours or 6 months after. To replace engine oil;

1) Loosen the oil gauge dipstick (A) Fig.9.
2) Place an oil pan underneath drain hex. bolt (B), remove hex. bolt (B) and drain oil.
3) Once all the oil has completely drained, retighten the hex. bolt (B).

Recommended Engine Oil

It is recommended to use SAE10W30 4-stroke gasoline engine oil. For cold weather (below
-15ºC) use SAE 5W30. 

4) Fill with clean engine oil through the oil gauge dipstick hole, check oil level using the oil
gauge dipstick, fill until the oil level reaches 3/4 up the dipstick.

Inspecting, Replacing or Cleaning Spark Plug 

The spark plug should be checked every 100 hours of operation or every 6 months. To
replace or clean spark plug;

1) Dismantle the spark plug cap (A) Fig.10 by pulling it off the spark plug (B). Using the
supplied spark plug wrench, undo the spark plug by turning counterclockwise.
2) Check to see if there is carbon sediment build-up, if so just remove it. If the carbon
sediment is excessive, replace the spark plug.
3) Measure the electrodes clearance. See Fig.11. The spark plug electrode clearance
should be between 0.7-0.8mm. If the clearance exceeds 0.8mm, replace the spark plug.
4) Reinstall spark plug in the reverse order.

Fuel Filter Maintenance

1) Set the fuel shut-off valve (A) Fig.12 to the “OFF” position, and dismantle the fuel filter
cup (B).
2) Remove the fuel filter inside, clean both the fuel filter and the cup.
3) Reinstall all parts in the reverse order.

Generator Storage

If you plan on storing your generator for an extended period of time, the following steps
should be followed;

1) Add fuel stabilizer to fuel tank to minimize the formation of fuel gum deposits during
storage.
2) Run engine at least 5 minutes after adding stabilizer to allow it to enter the fuel system.

NOTE:

If a fuel stabilizer is not used, all gasoline must be drained from the tank and

carburetor to prevent gum deposits from forming on these parts and causing possible
malfunction of the engine.

3) Turn  fuel shut-off valve to the “OFF” position. Remove the fuel filter cup (B) Fig.12.
4) Turn fuel shut-off valve to the “ON” position and drain fuel from tank.
5) Turn  fuel shut-off valve to the “OFF” position, remove drain headless screw (A) Fig.13
from the carburetor (B) and drain the rest of the fuel inside the carburetor and hose.
6) Reposition the carburetor drain headless screw once the fuel is completely drained.
7) Drain engine oil from engine as described in “Engine Oil Replacement”.
8) Pull the recoil starter handle gently until resistance is felt.

Figure 9

Figure 10

Figure 11

Figure 12

Figure 13

Summary of Contents for KCG-6500GE

Page 1: ...RT INSTRUCTION MANUAL COPYRIGHT 2007 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC MODEL KCG 6500GE Read this manual Do not attempt to operate this generator until you have read and understood the safe...

Page 2: ...ability caused by shipping improper handling improper installation improper maintenance improper modification or the use of accessories and or attachments not specifically recommended Repairs necessar...

Page 3: ...ock will occur Be sure to ground earth the generator ELECTRICAL CONNECTION NOTES Avoid connecting the generator to commercial power outlet Avoid connecting the generator in parallel with any other gen...

Page 4: ...bient such as storage rooms or garages can interfere with its proper ventilation features causing overheating and possible ignition of the materials or buildings Operate generator in a clean dry well...

Page 5: ...ine oil 11 Grounding terminal This generator must be grounded see grounding instructions 12 Reset button Resets the 120V receptacle after an overload 13 Voltmeter Indicates the voltage rating 14 Duple...

Page 6: ...EL WARNING This generator has been shipped from the factory without or with very little oil in the crankcase Operating the unit without oil can damage the engine Always check the oil level before star...

Page 7: ...ds the engine to the ON position on warm engine starts 4 Insert starter key A Fig 6 into ignition B turn key to ON position Make sure the low oil warning light does not come on Turn and hold the key u...

Page 8: ...sensitive appliances such at TV s VCR s microwaves ovens computers and cordless telephones into a UL CSA listed voltage surge protector then connect the UL CSA listed voltage surge protector to the ge...

Page 9: ...age generator 2500 maximum starting wattage Wattage Requirement Chart below This is only a guideline each appliance or electrical device needs to be checked for its specific operating load DETERMINING...

Page 10: ...between 0 7 0 8mm If the clearance exceeds 0 8mm replace the spark plug 4 Reinstall spark plug in the reverse order Fuel Filter Maintenance 1 Set the fuel shut off valve A Fig 12 to the OFF position a...

Page 11: ...ntilation 1 Faulty rectifier 2 Faulty windings in field coil 3 Faulty wire harness CORRECTION 1 Add fuel or oil 2 Turn to ON position 3 Replace spark plug 4 Adjust choke accordingly 5 Open fuel shut o...

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