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PROBLEM

Engine will not start

Engine is running but no AC output

Repeated circuit breaker tripping

Generator overheating

Engine runs well but gets bogged
down when loads are connected

CAUSE

1. Low on fuel or oil.
2. Ignition switch in "Off" position.
3. Faulty spark plug.
4. Choke in wrong position.
5. Fuel shut-off valve is closed.
6. Unit loaded during start-up.
7. Spark plug wire loose.

1. Faulty receptacle.
2. Circuit breaker tripped.
3. Defective capacitor.
4. Faulty power cord.

1. Overload.
2. Faulty cords or equipment.

1. Generator overloaded.
2. Insufficient ventilation.

1. Electrical short in connected item.
2. Overloaded.

CORRECTION

1. Add fuel or oil.
2. Turn to "ON" position.
3. Replace spark plug.
4. Adjust choke accordingly.
5. Open fuel shut-off valve.
6. Remove load from unit.
7. Attach wire to spark plug.

1. Have Service Center replace.
2. Reset breaker.
3. Have Service Center replace capacitor.
4. Repair or replace cord.

1. Reduce load.
2. Check for damaged, bare, or frayed wires   

on equipment. Replace.

1. Reduce load.
2. Move to adequate supply of fresh air.

1. Disconnect shorted load.
2. Reduce load.

TROUBLESHOOTING

PARTS DIAGRAM & PARTS LISTS

Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.

Summary of Contents for KCG-1501G

Page 1: ... INSTRUCTION MANUAL COPYRIGHT 2011 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC MODEL KCG 1501G Read this manual Do not attempt to operate this generator until you have read and understood the safety operation and maintenance instructions ...

Page 2: ...iability caused by shipping improper handling improper installation improper maintenance improper modification or the use of accessories and or attachments not specifically recommended Repairs necessary because of operator abuse or negligence or the failure to install operate maintain and store the product according to the instructions in the owner s manual Damage caused by cold heat rain excessiv...

Page 3: ...k will occur Be sure to ground earth the generator ELECTRICAL CONNECTION NOTES Avoid connecting the generator to commercial power outlet Avoid connecting the generator in parallel with any other generator WARNING The engine muffler will be very hot after use avoid touching the engine or muffler while they are still hot FUEL Make sure there is sufficient fuel in the tank GROUNDING Make sure to grou...

Page 4: ...ambient such as storage rooms or garages can interfere with its proper ventilation features causing overheating and possible ignition of the materials or buildings Operate generator in a clean dry well ventilated area a minimum of four feet from any building object or wall DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AREA RISK OF BREATHING INHALATION HAZARD Operate generator in clean dry well ve...

Page 5: ... too low In case of an auto shut off and the indicator light is ON check oil level with dipstick 8 and fill to recommended level with SAE 10W30 engine oil 10 Power ON switch This switch must be switched to ON before pulling recoil starter 11 Air cleaner element cover Periodically the air cleaner filter must be checked and maintained see maintenance section 12 Carburetor throttle lever choke Once t...

Page 6: ...ition the oil gauge dipstick and tighten it by turning it clockwise FUEL LEVEL WARNING Make sure there is enough fuel in the fuel tank before operating 1 If filling tank for the first time or any other time thereafter first make sure the engine is OFF then open the fuel cap A Fig 2 by turning it counterclockwise 2 Make sure the fuel filter cup B is positioned inside the tank opening before refueli...

Page 7: ...ly gas Make sure all electrical appliances are unplugged before attempting to start generator To safely start your generator follow the steps 1 through 8 in Fig 5 below STARTING STOPPING PROCEDURES Figure 4 Figure 5 Note No choke is required on warm engines Pull the recoil starter handle until resistance is felt then pull it out with a rapid full arm stroke Let the starter rope rewind slowly repea...

Page 8: ... TV s VCR s microwaves ovens computers and cordless telephones into a UL CSA listed voltage surge protector then connect the UL CSA listed voltage surge protector to the generator Overloading the generator will cause power fluctuations and can damage equipment and appliances King Canada will not be responsible for equipment damaged as a result of voltage surges improper operation or improper insta...

Page 9: ...m starting wattage Wattage Requirement Chart below This is only a guideline each appliance or electrical device needs to be checked for its specific operating load DETERMINING WATTAGE REQUIREMENTS Note Volts X Amps Watts Example 120V X 10 Amps 1200 Watts Before operating this generator list all of the appliances and or tools that are going to operate at the same time Then determine the starting wa...

Page 10: ...reverse order Fuel Filter Maintenance In order to clean the fuel filter inside the fuel cock it is necessary to drain all gasoline from the tank and the carburetor see section Generator Storage below for complete instructions 1 Once the tank and carburetor are drained of all gasoline disconnect the fuel hose A Fig 11 from the fuel cock and then dismantle the fuel cock nut B from the tank 2 Remove ...

Page 11: ... 1 Generator overloaded 2 Insufficient ventilation 1 Electrical short in connected item 2 Overloaded CORRECTION 1 Add fuel or oil 2 Turn to ON position 3 Replace spark plug 4 Adjust choke accordingly 5 Open fuel shut off valve 6 Remove load from unit 7 Attach wire to spark plug 1 Have Service Center replace 2 Reset breaker 3 Have Service Center replace capacitor 4 Repair or replace cord 1 Reduce l...

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