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8

HYDRAULIC GARAGE JACKS

Working on Vehicle
Any vehicle being supported by a jack or jack stands creates a potentially hazardous working environment. 
Do not move or roll a jack that is supporting a vehicle.  Never place any part of your body beneath a vehicle supported by a jack.  Be careful 
of forces applied to vehicle such as torque on a nut or bolt.  These forces could cause vehicle to become unstable on jack stands if they are 
not properly placed.  Do not turn on the vehicle’s ignition or attempt to start any vehicle supported by a jack or jack stands.  

Lowering the Lifting Arm

Caution!: 

Make certain that all personnel are clear of the vehicle before lowering. Control the rate of descent of the vehicle at all 

times. The more you open the release valve, the faster the vechile descends.

1.  Raise vehicle high enough to clear the jack stands, then carefully remove jack stands.
2.  Slowly twist the handle assembly counter-clockwise (fig.5) until the jack just begins to lower. 
3.  Carefully control speed of descending vehicle.  Lowering a vehicle too fast can cause property damage or serious injury.
4.  After removing the jack from under the vehicle, push down on the lifting arm (7) (fig.8) to reduce the pump ram exposure to rust and contamination.
5.  If the vehicle fails to lower: 

   

a) Use another jack to raise the vehicle high enough to reinstall jack stands. 

   

b) Remove the affected jack. Repeat steps 1-4. 

Maintenance and Storage

Lubricating 

Moving parts on a jack should be lubricated occasionally with a light machine oil to maintain efficient operation. Apply oil to joints on Lift 
Arm (7) hinges, push rods, Handle Base (4), Rear Castors (5), Front Rollers (6) (and adding grease via the grease nipple on the Lifting 
Arm (fig. 11). Wipe away excess oil and grease with soft cloth.

Maintaining Oil Level

Important Note:

When adding or replacing oil, always use a good grade hydraulic jack fluid.  Avoid mixing types of oil. DO NOT use brake fluid, alcohol, 
glycerine, detergent, motor oil or dirty oil, Improper fluid can cause serious internal damage to a jack.

Adding Oil:

With Head Cap (1) fully lowered & the Jack on level ground, remove the 4 screws and lift the pump cover (fig 9.) 
Remove air vent valve (fig 10). Hydraulic fluid level should be visible at the air vent valve hole approx 12mm below air vent valve hole, 
do not overfill. If low, add fluid as needed then close air vent valve.

Replacing Oil:

For better performance & longevity, replace oil supply once a year.  To drain oil, open air vent valve and loosen the  
release valve by twisting handle assembly counter-clockwise. BE VERY CAREFUL not to permit dirt or foreign matter  
to get into the system.  Invert the jack over suitable container and allow oil to drain. Close release valve by twisting handle assembly 
clockwise, fill with good grade hydraulic jack oil close air vent valve wipe away any spilt fluid. Test the jack before lifting a vehicle.

Cleaning

The jack should be wiped clean with soft cloth only. Do not use gasoline, kerosene, or other such solvents or any abrasive  
cleanser as cleaning agents and solvents will cause deterioration of the hydraulic seals.

Storage

Before storage, twist handle assembly 1-1/2 twists counter-clockwise to release pressure in hydraulic cylinder.   
Leave handle in this position. Store the jack level, in a clean environment preferably indoors, in a dry area to protect  
the jack from moisture.

Repairing the Jack

There are no user serviceable parts except as outlined in the exploded views. Only trained, licensed and certified repair personnel 
should attempt any repairs or replacing of parts. Any modifications to this jack, except those performed by the manufacturer, or their 
design, will void all warranties both written and implied. 

Caring for the environment

When a jack is no longer usable it should not be disposed of with household waste, but in an environmentally friendly way.  
Please recycle where facilities exist. Check with your local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material  
decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council 
authority for recycling advice.

Summary of Contents for K12162

Page 1: ...1100kg High Lift Super Low Profile Garage Jack K12165 2000kg High Lift Super Low Profile Garage Jack K12167 2800kg Hydraulic Garage Jack Caution Do not allow persons to operate or assemble this jack...

Page 2: ...Weight 26 8kg Part No K12164 Working Load Limit 1100 kg Height Lowered 68mm Height Raised 622mm Head Cap Diameter 100mm Handle Length 1345mm Total Weight 44 2kg Part No K12165 Working Load Limit 2000...

Page 3: ...tions 4 6 Unpacking and Assembling Jack 7 Garage Jack Operation 7 8 Garage Jack Maintenance and Storage 8 Exploded Diagrams 9 11 Garage Jack Troubleshooting 11 Warranty 12 7 6 1 5 3 2 4 Know Your Prod...

Page 4: ...tructions from work area Working in tight or cluttered work areas is dangerous 3 Clear children and others from work area before moving or lifting vehicle Another adult should be nearby for extra safe...

Page 5: ...le rolling Using wedge shaped blocks that tyre cannot roll over position one chock tight against the tyre in both forward and reverse rolling paths 13 The vehicle should be centrally located on the he...

Page 6: ...R TO VEHICLE MANUFACTURER S MANUAL FOR INSTRUCTIONS DEATH OR INJURY FROM INCORRECT USE FREE TO ROLL DURING LIFTING AND LOWERING FLAT HARD LEVEL GROUND USE TWO SUPPORT STANDS REFER TO VEHICLE MANUFACTU...

Page 7: ...preparation 1 Check oil level Open release valve with the handle assembly fig 5 not more than two twists and press down on head cap 1 fig 8 to ensure lifting arm 7 is fully down 2 Remove the 4 screws...

Page 8: ...Improper fluid can cause serious internal damage to a jack Adding Oil With Head Cap 1 fully lowered the Jack on level ground remove the 4 screws and lift the pump cover fig 9 Remove air vent valve fig...

Page 9: ...9 Screw 4 40 Adaptor 1 20 Lock Washer 4 41 Screw 1 21 Nut 2 NO DESCRIPTION QTY NO DESCRIPTION QTY 1 Handle Tube 1 1 26 Saddle 1 2 Handle Tube 2 1 27 Retaining Ring 2 3 Handle Seelve 1 28 Zerk 1 4 Pin...

Page 10: ...Seelve 1 20 Lift Arm Shaft 1 44 Handle Tube 1 1 21 Zerk 1 45 Screw 4 22 Lock Washer 4 23 Bolt 4 24 Lock Washer 6 NO DESCRIPTION QTY NO DESCRIPTION QTY 1 Handle Tube 1 1 25 Nut 2 2 Bolt 1 26 Frame 1 3...

Page 11: ...to correct level 2 Bleed system Bleeding Venting Trapped Air on page 4 Jack will not lower completely 1 Release Valve not sufficiently open 2 Reservoir overfilled 1 Slowly open Release Valve further...

Page 12: ...his warranty are in addition to any other rights you have under the Australian Consumer Law or other applicable laws Our goods come with guarantees that cannot be excluded under the Australian Consume...

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