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KTM-1000 

 

 

                           

 

18 

 

Safety

 

 

 
 

WARNING  !

 

Do not operate unit until you read and understand ALL safety information. Failure to do so may 

result  in damage to the product and/or bodily injury. 

 

Safety  Information

 

 

Do not wear any loose articles of clothing or jewelry when operating unit 

 

Always  wear  appropriate  attire  when  using  these  products  (i.e.  protective  eye  wear,  pants, 

closed-toed  shoes) 

 

Always check for loose wires and cables on and around unit before beginning operation 

 

Keep unit and charger away from water, always store in a dry and safe environment 

 

Do not operate unit in a flammable or explosive environment 

 

Never apply torque to this unit that exceeds the maximum torque value.  Doing so may result in 

damage  to the unit and injury to the operator 

 

Unauthorized personnel should never be permitted to operate this unit 

 

Never use additional accessories with this unit that were not included and are not from this 

manufacturer.  Doing so could result in damage to the unit 

 

Always operate unit in a clean and organized work place 

 

This unit should always be kept clean, dry, and free from oil and grease 

 

Do not perform repairs on this unit, unless you are an authorized service technician 

 

Always unplug unit before inspecting, cleaning, or performing maintenance on the unit 

 

Never  perform  maintenance  on  unit  that  is  not  in  accordance  with  the  maintenance  procedures 

listed  in  the  service  and  maintenance  portion  of  this  manual.  Failure  to  comply  with  these 

instructions may result  in damage to the unit 

 

CAUTION  !

 

Due to the high torque capabilities of the torque tester, repeated cycling of the rundown 

joint can  cause significant heat build-up in the joint. If the joint becomes hot to the touch, 

allow time for  the rundown joint to cool before continuing with testing. 

 

Mounting

 

The KTM-1000 Torque Tester  is capable  of measuring high torque values. The tester must  be  mounted 
firmly  to  a  solid  surface  so that  its  base  can  react  the torque that  is  applied to the  input  shaft of the 
tester  without  movement.  Any  movement  of  the  tester  while  taking  readings  will  affect  the  displayed 
torque value. 

 

CAUTION  !

 

Failure to properly secure the tester could result in damage and/or personal injury. 

 

There are (4) M10 x 1.25 holes provided in the underside of the tester for mounting directly to a bench 
using  appropriate  fasteners  (not  included).  An  optional  bench  mount  bracket  can  be  purchased  as  an 
alternative  solution for securing the tester in position. 
 
 

Summary of Contents for KTM-1000

Page 1: ...UE METER INSTRUCTION MANUAL KTM 1000 KILEWS INDUSTRIAL CO LTD Y2F144 2 006 Note To prevent battery life decline for a long period of time without usetorque meter needs to activate the battery at least...

Page 2: ...KTM 1000 1 2 2 3 3 4 4 4 5 6 6 7 8 11 11 11 11 12 12 12 12 13 13 14 14 14 14 15 15 15 15 16...

Page 3: ...KTM 1000 2...

Page 4: ...KTM 1000 3 1 1 4 M10 x 1 25 KTM 1000 KTM 1000 1 LCD 2 3 SD 4 5 Mini USB 6 KTM 1000 KTM 1000 KTM 1000 KTM 1000 24 KTM 1000 KTM 1000 SETTINGS CLOCK 24 KTM 1000 KTM 1000 1 2 KTM 1000 3 4 5 6 KTM 1000 5...

Page 5: ...KTM 1000 4 1 2 KTM 1000 Power Off...

Page 6: ...KTM 1000 5 3 Measure Mode Peak Track Quick Run Settings System Info Torque Calculator Auto Clear Sleep Mode Back Light Profiles Language Clock Brightness Auto Start Settings Lock PIN PIN 1234...

Page 7: ...KTM 1000 6 1 Peak Track 1 2 1 1 3 1 Measure Mode 2 Peak Next 3 Next 4 1 2 USB 3 3 4...

Page 8: ...KTM 1000 7 1 2 1 2 3 SD SD USB USB X 2 Peak Track Graph Clear Track 2 1 3 1 Quick Run 2 3...

Page 9: ...KTM 1000 8 1 2 Graph 3 Clear 3 8 3 1 1 Settings 2 Profiles 3 4 Profile Status Units Target torque Variance Peak threshold Test Direction Filter...

Page 10: ...KTM 1000 9 5 Profiles 6 Next 7 Status 8 ACTIVE OK 9 OK 10 Target torque 11 OK 12 Variance 13 10 14 Peak threshold 15 OK...

Page 11: ...KTM 1000 10 16 Test Direction 17 OK 18 Filter 19 100 OK 20 Set ACTIVE Ft Lbs In Lbs In Oz Nm Kgf Cm Kgf m Gf Cm cNm 100kg 10 CW CCW Both Directions...

Page 12: ...KTM 1000 11 4 System Info 5 Torque Calculator 6 Auto Clear 1 9 Off 7 Sleep Mode 1 40 Off...

Page 13: ...KTM 1000 12 8 Back Light 30 8 Off 9 Language 10 Clock 11 Brightness...

Page 14: ...KTM 1000 13 12 Auto Start None 13 Settings Lock PIN PIN 1234 13 1...

Page 15: ...KTM 1000 14 1 KTM 1000 2 Belleville 3 6 2 3 6 2 3 6...

Page 16: ...KTM 1000 15 1 6 12 2 3...

Page 17: ...100N m 0 5 10 19 9N m 1 5 9 9N m 2 1 Cp Cpk Sigma SD 8 In Oz In Lb Ft Lb Nm cNm KgCm gfCm Kgm 8 12 KTM 1000 8 5 0 100 0 Nm 0 5 20 100 Nm 1 0 10 20 Nm 2 0 5 10Nm SD USB mini 3 7V 4400 mAh Lithium Ion...

Page 18: ...erms 20 Display Features and Settings 21 23 Display Screen 21 Main Menu 21 Settings 22 23 Editing Profiles 24 Settings Lock 25 Measuring Torque 26 28 Collecting Torque Data 26 Using Quick Run 26 Using...

Page 19: ...s unit unless you are an authorized service technician Always unplug unit before inspecting cleaning or performing maintenance on the unit Never perform maintenance on unit that is not in accordance w...

Page 20: ...r Made in North America 1 year warranty Processes statistical calculations Cp Cpk Sigma On Screen graphing capability for tool performance analysis Export data to SD Card Automatic screen rotation lev...

Page 21: ...ompt or further changes need to be made please go to the SETTINGS menu and select CLOCK adjustments Please note that the date on the included calibration certificate is the date that the tester was ca...

Page 22: ...that a tool experiences Track Track mode is used to measure the amount of force that is applied to the transducer in real time Peak Filter The expected period of time needed to capture a peak millise...

Page 23: ...en they want to power down the unit SystemInfo The system information menu allows the user to access various information about the unit including the software version the serial number battery informa...

Page 24: ...ally shuts down the torque tester when it is not in use in order to conserve battery life The time before automatic shutdown can be set from 1 to 40 minutes using the numbers on the keypad or the feat...

Page 25: ...g the numbers on thekeypad Brightness The brightness setting allows users to adjust the touch screen s level of brightness The brightness can be increased or decreased to the desired level by using th...

Page 26: ...before they can be used Units The units in which torque will be measured when this profile is active Options are Ft Lbs In Lbs In Oz Nm Kgf Cm Kgf m Gf Cm and cNm Target Torque The desired torque valu...

Page 27: ...dited but active profiles can be selected clock settings are locked but other settings can be adjusted Settings User is locked into a single profile clock settings are locked but other settings can be...

Page 28: ...ap fastening Using Quick Run Quick run provides quick and simple access to the torque tester s measuring capability The arrows beneath the readout allow the user to select units of measurement and to...

Page 29: ...ode screen pressing the graph icon will display statistics about thecollecteddataset Pressingthe red X icon will clear the data logged by the unit Data is exported to an SD card in the form of a Rich...

Page 30: ...being used Remove the cover to reconfigure the washer stack by loosening the two set screws at the base of the cover and lifting it straight up Replace the cover and secure the set screws before placi...

Page 31: ...eunit Sleep mode time set too short Adjustsleep mode time Unit will not turn on Lowbattery Rechargetheunit Flash memory error Perform hard reset CalibrationofUnit Periodic calibrations are required in...

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