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Kikusui TOS5050, Operation Manual, Page: 11 / 139

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Summary of Contents for TOS5050

Page 1: ...ter 3 WARNINGS AND CAUTIONS FOR OPERATING THE TESTER in this manual to prevent accident This manual should be placed within the reach of the operator so that he or she may read it whenever necessary O...

Page 2: ...thout express written permission of Kikusui Electronics Corporation The contents of this manual including the specifications of the instrument are subject to change without notice 1993 2004 Copyright...

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Page 9: ...Checking the Tester Operation 5 4 5 3 Checkout Before Starting Test Operation 5 6 6 TEST PROCEDURES 6 1 6 1 AC Withstanding Voltage Test Procedure 6 2 6 1 1 Selecting an AC Test Voltage Range 6 2 6 1...

Page 10: ...scharge Function 7 5 8 MAINTENANCE 8 1 8 1 Cleaning the Outer Surfaces 8 2 8 2 Checking the Cord and Leadwires 8 2 8 2 1 Checking the AC Power Cable 8 2 8 2 2 Checking the HV Test Leadwires 8 2 8 2 3...

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Page 22: ...t any damages to the carrier and your Kikusui agent You should also find the standard accessories as shown below accompany the Tester in the same package TOS5101 TOS5050 TOS5051 AC power cable HV Test...

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Page 26: ...ay occur even within the operating humidity range In that case do not start using the tester until the location is completely dry Do not place the tester in a corrosive atmosphere Do not install the t...

Page 27: ...d to produce substantial amounts of RF broadband emissions between grips on the test leadwire To minimize this effect secure a sufficient distance between alligator clips In addition keep the alligato...

Page 28: ...Disconnect all wires from it Moving the tester without disconnecting the cables may result in breakage of the wire or injury due to the tester tipping over For transportation use the special packing m...

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Page 31: ...UT If the connection is imperfect overall DUT can be charged up to a hazardous high voltage LOW output terminal Test leadwire black to DUT Install the leadwire clamp as this Figure 3 3 Connecting the...

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Page 34: ...ry depending on test conditions such as the properties of DUT and the test voltage delivered by Tester Model TOS5101 or TOS5051 When no DUT is connected the period the Tester itself internal capacitor...

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Page 39: ...he AC Input Power 4 3 4 1 2 Start Stop of Test 4 5 4 1 3 Test Voltage 4 9 4 1 4 Cutoff Currents 4 12 4 1 5 Test Time 4 15 4 1 6 Others 4 17 4 2 Display Items 4 18 4 2 1 Test Voltage Display 4 18 4 2 2...

Page 40: ...OF FRONT AND REAR PANEL ITEMS 4 2 4 1 Description of Front Panel Items 9 10 11 18 12 13 16 14 15 3 1 17 2 4 5 6 7 8 Figure 4 1 TOS5050 Front Panel 9 10 11 18 12 13 16 14 15 3 1 17 2 4 5 6 7 8 Figure 4...

Page 41: ...ons of test settings of cutoff current test period etc that existed when you turned OFF the POWER switch last time By pressing the POWER switch while keeping the SHIFT key 16 depressed you can initial...

Page 42: ...CTION status with the STOP switch 3 and then start operating the Tester ii When in DC test for TOS5101 and TOS5051 only the high voltage supply section is overheated If the above is the case wait unti...

Page 43: ...tion 6 5 Settings for Special Test Modes Caution Do not remote control the Tester simultaneously from both RE MOTE CONTROL connector 4 and SIGNAL I O connector 37 If you do this the REMOTE message 34...

Page 44: ...eset from PROTECTION status The Tester will reset from the PROTECTION status and act follows a Lets the PROTECTION message 32 disappear b Turns OFF the PROTECTION signal fed through the SIGNAL I O con...

Page 45: ...ppeared 3 A period of approximately 0 5 seconds has elapsed after releasing the STOP switch 3 when the DOUBLE ACTION switch of the TEST MODE switch 38 is set for ON If the DOUBLE ACTION switch of the...

Page 46: ...ontrol of the test start stop operation of the Tester from other device than one of the optional devices of the Tester do not use the REMOTE CONTROL connector 4 on the front panel but use the SIGNAL I...

Page 47: ...C 10kV DC 5kV DC TOS5051 5kV AC 2 5kV AC 5kV DC 2 5kV DC TOS5050 5kV AC 2 5kV AC Caution Before turning the TEST VOLTAGE switch 5 be sure that the TEST VOLTAGE control 6 is in the fully counterclockwi...

Page 48: ...done When the TEST VOLTAGE control 6 is set in the fully clockwise position MAX position in the no load state the output voltage in the DC mode may be higher than the test voltage range value you sel...

Page 49: ...7 test leadwires DUT or other charged objects 10 Analog Voltmeter The VOLTAGE display analog voltmeter 10 indicates directly the output terminal voltage Of the AC DC models TOS5101 and TOS5051 the vo...

Page 50: ...the selected cutoff current with the keys 12 If you press the or key alone the rate of increment decrement is the basic resolution shown below If you press it together with the SHIFT key 16 the rate o...

Page 51: ...0 1 to 55mA OFF TOS5051 0 1 to 110mA 0 1 to 110mA OFF TOS5050 0 1 to 110mA 0 1 to 110mA OFF Model DC mode of test Upper cutoff current range Lower cutoff current range TOS5101 0 1 to 5 5mA 0 1 to 5 5m...

Page 52: ...s been selected the value is displayed on the CURRENT readout 22 and you can adjust the value with the keys 12 The LOWER message 24 means that the lower cutoff current has been selected the value is d...

Page 53: ...rate of increment decrement is the basic resolution shown below If you press it while keeping the SHIFT key 16 pressed the rate of increment decrement is ten times of the basic resolution If you keep...

Page 54: ...er function OFF the TIME display 26 indicates the elapsed period The ON OFF key 15 is enabled when the Tester is in the READY status status that the READY message 28 appears and the KEYLOCK message 33...

Page 55: ...If you press the key 12 while keeping the SHIFT key 16 pressed the upper or lower cutoff current is decremented at a rate of ten times of that when you press the key 12 alone 4 If you press the UP LO...

Page 56: ...s Model Test voltage range TOS5101 10kV 5kV TOS5051 5kV 2 5kV TOS5050 5kV 2 5kV Caution As you change test voltage ranges with the TEST VOLTAGE switch 5 the TEST VOLTAGE RANGE message 19 blinks to ind...

Page 57: ...tops as you press the STOP switch 3 or as you start the test by pressing the START switch 2 During the TEST ON period period that the TEST message 29 appears the TEST VOLTAGE switch 5 is disabled Duri...

Page 58: ...5 1 Measuring ranges and resolutions Model Measuring Range Resolution TOS5101 AC 10kV range 0 to 14 162kV 55 54V AC 5kV range 0 to 7 081kV 27 77V DC 10kV range 0 to 12 750kV 50 00V DC 5kV range 0 to...

Page 59: ...e the increment decrement rate is multiplied by 10 If the lower cutoff current is higher than the upper cutoff current and the lower pass fail judgement function is ON the mA display unit of measure b...

Page 60: ...the upper and lower cutoff currents can be done with the UP LOW key 13 when the Tester is in the READY status status that the READY message 28 appears and the KEYLOCK message 33 has disappeared When...

Page 61: ...preset test period applies in common to both AC and DC modes of tests 1 Displayed items Desplayed items When in READY status When in TEST ON status TIMER ON appears TIMER ON disappears Period displaye...

Page 62: ...sult is PASS within the test period So it does not appear if the TIMER function is OFF or the test is aborted Normally it appears only for a short period approximately 0 2 seconds If you set to ON the...

Page 63: ...e DC test section TOS5101 and TOS5051 only is overheated 4 2 9 Others 33 KEYLOCK Message This message appears when the keylock function is ON it disappears when the function is OFF The keylock functio...

Page 64: ...otective Grounding Terminal This terminal is for grounding the Tester to an earth ground WARNING Be sure to connect securely by using a screwdriver an earth ground line to the Protective grounding ter...

Page 65: ...des 39 STATUS SIGNAL OUTPUT Receptacle and Switches The output receptacle delivers a 100V AC signal to drive an optional Warning light Unit or a Buzzer Unit The status signal is delivered if one of th...

Page 66: ...Chapter 4 DESCRIPTION OF FRONT AND REAR PANEL ITEMS 4 28...

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Page 77: ...ge Model Upper cutoff current range TOS5101 0 1 to 55mA TOS5051 0 1 to 110mA TOS5050 0 1 to 110mA Resolution and Display Formats Upper cutoff current range Basic resolution Display format 0 1 to 9 9mA...

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Page 79: ...should deliver a FAIL judgement In the above particular case however as the output current is larger than the preset lower cutoff current the Tester will give a PASS judgement even when no DUT is conn...

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Page 85: ...ere remains a residual test voltage in the output circuit The H V ON signal of the SIGNAL I O connector 37 is turned OFF It is not turned off so far as there remains a residual test voltage in the out...

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Page 87: ...e time except for TOS5050 and will blink to show that no range selection has been success fully accomplished When changing the TEST VOLTAGE switch 5 turn it accurately to a range position 6 2 2 Settin...

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Page 90: ...er function press the ON OFF key 15 When it is turned ON the TIMER ON message 27 appears Resolutions and Display Formats Test period Basic resolution Display format 0 5 to 99 9 s 0 1 s 100 to 999 s 1...

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Page 95: ...T message 29 disappears The TEST signal of the SIGNAL I O connector 37 is turned OFF The DANGER lamp 9 goes out It does not go out so far as there remains a residual test voltage in the output circuit...

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Page 117: ...hapter indicates the specifications of Models TOS5101 TOS5051 and TOS5050 Table of contents Page 9 1 TOS5050 9 2 9 2 TOS5101 and TOS5051 9 9 9 3 Overall Dimensions 9 18 9 3 1 Dimensions of Models TOS5...

Page 118: ...ammeter Response display Mean value response rms value display Pass fail Type of judgement Window comparator type judgement If the current detected is larger than the preset upper cutoff current the T...

Page 119: ...age is not higher than 1 5kV and the capacitance is not larger than 1000 pF such test voltage changes are only of negligible levels Note 4 When in the AC mode the current which flows through the stray...

Page 120: ...of the following Note 6 standard EN61326 Under following conditions 1 Used HV test leadwires which is supplied 2 No discharge in testing 3 Used the shielded cable which length is less than three mete...

Page 121: ...320 W 132 H 300 D mm 12 6 W 5 20 H 11 8 D in Including protrusions 320 W 150 H 365 D mm 12 6 W 5 91 H 14 4 D in Weight Note 7 15 kg 33 lbs Note 6 Not applicable to custom order models Note 7 When a Te...

Page 122: ...t panel Conditions of low active control signal Note 8 High level input voltage 11 to 15V Low level input voltage 0 to 4V Low level input current 5mA Max Input time requirement 5 ms Interlock The Test...

Page 123: ...the Tester is in the Open collector signal No te 9 Vacuum PROTECTION status Fluorescent Display STATUS When one of the DIP switches for the 100V AC Note 11 SIGNAL following items is set to ON and the...

Page 124: ...y Remarks AC input power cable 1 H V test leadwires TL01 TOS 1 5 meters long 1 set 14 pin Amphenol plug 1 Assembly type DANGER HIGH VOLTAGE sticker 1 Operation manual 1 AC power fuses 2 In fuse holder...

Page 125: ...witching With zero turn on zero start switch DC Output rating 50W 10kV 5mA 50W 5kV 10mA Note 4 with nominal line voltage with nominal line voltage Ripple At 10kV no load At 5kV no load 100Vp p typical...

Page 126: ...Note 3 Test voltage waveform When an AC test voltage is applied to a capacitive DUT it is possible that the voltage becomes higher even than that when in the no load state Furthermore waveform distor...

Page 127: ...0 5 Not required Infinite 35 C t 40 C 0 5 I 1 5 At least 10 times of test period 15 s 95 F t 104 F I 0 5 Not required Infinite TOS5051 Ambient Upper cutoff Pause period Maximum allowable temperature...

Page 128: ...6 at 5mA DC setting at 10mA DC setting Test time Setting range 0 5 to 999 s with Timer off function Accuracy 20 ms Note 5 When in the AC mode the current which flows through the stray capacitances of...

Page 129: ...which is supplied 2 No discharge in testing 3 Used the shielded cable which length is less than three meters when the SIGNAL I O is used AC line power Voltage and 100V 10 50 60 Hz requirements frequen...

Page 130: ...r following conditions 1 Used HV test leadwires which is supplied 2 No discharge in testing 3 Used the shielded cable which length is less than three meters when the SIGNAL I O is used AC line power V...

Page 131: ...er from an optional High Voltage Test Probe HP01A TOS or HP02A TOS when the test voltage is less than 4kV rms AC or 5kV DC SIGNAL I O To control the Tester from a make contact connector device such as...

Page 132: ...he Tester is in the Open collector signal Note 11 Vacuum PROTECTION status Fluorescent Display STATUS When one of the DIP switches for the 100V AC Note 13 SIGNAL following items is set to ON and the e...

Page 133: ...sembly type DANGER HIGH VOLTAGE sticker 1 WEIGHT sticker 1 For TOS5101 only Operation manual 1 AC power fuses 2 In fuse holder cap one for present use and the other for spare Note 14 The TL03 TOS H V...

Page 134: ...Chapter 9 SPECIFICATIONS 9 18 9 3 Overall Dimensions 9 3 1 Dimensions of Models TOS5050 and TOS5051 9 3 2 Dimensions of Model TOS5101...

Page 135: ...evices for the Tester Table of contents Page 10 1 Model RC01 TOS RC02 TOS Remote Control Box 10 2 10 2 Model HP01A TOS HP02A TOS High Voltage Test Probe 10 3 10 3 Model PL01 TOS Warning Light Unit 10...

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Page 139: ...minal 4 10 LOW Test Leadwire 3 3 Lower cutoff current display 4 22 Lower pass fail judgement ON OFF 4 22 M Memory backup function 1 5 4 3 O ON OFF Key 4 16 Output Signals 1 4 6 27 Output voltage displ...

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