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KidKraft Cedar Summit Adventure Ridge Playset, Installation And Operating Instructions Manual

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KidKraft Cedar Summit Adventure Ridge Playset Installation And Operating Instructions Manual Download Page 59

Step 21:  Crowsnest Assembly 

Part 2

4 x 

#8 x 2” Wood Screw

S11

Hardware

B:

  Place the Lower Crowsnest Assembly from Step 19 centred in the opening of (022) Slide End Panel, in 

between (211) Crowsnest Bottom Sides, tight to the top of the floor boards then attach with 2 (S11) #8 x 2” Wood 

Screws per side.  (fig. 21.2, 21.3 and 21.4) 

B:

  Place the Lower Crowsnest Assembly from Step 19 centred in the opening of (022) Slide End Panel, in 

between (211) Crowsnest Bottom Sides, tight to the top of the floor boards then attach with 2 (S11) #8 x 2” Wood 

Screws per side. (fig.)

Fig. 21.2

Fig. 21.3

Top View

Fig. 21.4

Inside View

193

Tight

022

193

x 2 per 

side

S11

Floor 

Boards

x 4

S11

Floor 

Boards

022

211

211

 59 

 

  

Summary of Contents for Cedar Summit Adventure Ridge Playset

Page 1: ...rseries day cares or parks WARNING Cedar Summit by KidKraft 4630 Olin Road Dallas TX 75244 United States customersupport kidkraft com Online Parts Replacement Cedarsummitplay com parts center warranty...

Page 2: ...t in a manner for which it was not intended Standing on or jumping from the roof elevated platforms swings climbers ladders or slide can be dangerous Do not allow children to swing empty rides or seat...

Page 3: ...h on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heavily used...

Page 4: ...eplace deteriorated wood members As with all wood some checking and small cracks in grain is normal Applying a water repellent or stain water based on a yearly basis is important maintenance to mainta...

Page 5: ...all our consumer relations department for further assistance warranty service province to province This warranty excludes all consequential damages however some states do not allow the limitation or e...

Page 6: ...nstallation liquid soap can be used on all lag type screws For bolts tap T Nut into hole with hammer Insert the hex bolt through lock washer first then flat washer then hole Because the assemblies nee...

Page 7: ...ook for the Key Number stamped on the end of the wood part see chart below Sort each wood part into the different assembly steps SAVE TIME TIP 2 In addition to the key number stamp you can also identi...

Page 8: ...oof 552 022 Slide End Panel 062 063 064 Fruit Basket 031 Panel Front Wall 032 SW Wall Panel 021 Narrow Back Panel Cedar Summit Plaque TNR4 Post Mount 131 133 132 X2 MOD 5 Pane Window X4 MOD 3 Pane Gab...

Page 9: ...l Bracket 12 Climbing Rope Deluxe Pole X2 2X Deluxe Flying Flag Rocks 11Pk Plastic Formed Washer 18Pk Bell w Horseshoe 2X TNR3 Tube Mount 074 043 X2 052 053 13X 051 2X Flat Bracket 361 394 X2 2X 371 3...

Page 10: ...172 1 133 5 8 x 3 3 8 x 11 1 4 Bell Top RT Box 2 3609101 1 131 5 8 x 3 3 8 x 11 1 4 Bell Top Box 2 3609102 1 088 5 8 x 5 1 4 x 40 1 2 Vert Rock Board D1 Box 4 3599181 1 087 5 8 x 5 1 4 x 40 1 2 Vert R...

Page 11: ...4 x 3 x 16 1 2 Right Upright Box 2 3599110 2 564 1 1 4 x 3 x 16 1 2 Centre Upright Box 2 3599106 2 563 1 1 4 x 4 1 4 x 16 1 2 Left Upright Box 2 3599107 1 101 1 1 4 x 2 x 16 15 16 Top Rope Box 2 36091...

Page 12: ...1 1 4 x 3 x 16 3 8 Long Roof End Box 3 3599108 1 361 1 1 4 x 4 1 2 x 21 Tunnel Support Box 4 3599185 2 393 1 1 4 x 5 x 19 5 8 Tunnel Arch Box 4 3592924 2 391 1 1 4 x 4 x 19 5 8 Tunnel Top Box 4 359293...

Page 13: ...x 13 1 2 Crowsnest Joist Box 3 3599041 2 212 2 x 4 x 12 1 2 Short Crowsnest Joist Box 2 3599063 2 132 1 1 2 x 1 1 2 x 10 5 8 Bell Support Box 2 3609100 1 396 1 3 8 x 4 1 2 x 16 47 64 Tunnel Rail Box...

Page 14: ...1 121 1 1 4 x 15 3 4 x 42 1 8 Door Window Panel Box 2 37608977 1 031 1 1 4 x 43 x 92 Panel Front Wall Box 2 37599135 1 022 1 1 4 x 37 x 92 Slide End Panel Box 3 37598981 1 033 1 1 4 x 43 x 92 Rock Pan...

Page 15: ...w 1x TNR3 Short Exit 3310232 Yellow 1 511 Front Roof Panel 1 x 32 1 2 x 45 Box 3 37599082 1 512 Back Roof Panel 1 1 4 x 32 x 45 Box 3 37599124 1 553 Back Small Roof 1 1 4 x 28 15 16 x 21 7 8 Box 3 375...

Page 16: ...4 Lock Washer 51303200 77 FW2 5 16 Flat Washer 51103300 53 FW1 1 4 Flat Washer 51103200 40 S8 Pan Screw 12 x 3 4 52433603 12 PB6 Pan Bolt 1 4 x 1 53413210 132 LN1 1 4 Lock Nut 54303200 16 FW6 12 Screw...

Page 17: ...30 18 WL5 Wafer Lag 1 4 x 2 1 2 52613222 6 WL3 Wafer Lag 1 4 x 1 3 8 52613216 5 LS9 Lag Screw 5 16 x 4 3 4 52213343 6 WB9 Wafer Bolt 5 16 x 2 1 8 53613324 1 WB8 Wafer Bolt 5 16 x 2 3 8 53613326 7 WB7...

Page 18: ...00173 Green 4x 48 chain Green 2x 20 chain Green 2x 9201712 Door Hinge Green 9207713 Door Catch Brown 2x 9201711 Door Handle Green 1x Magnetic Catch 1x Catch Plate 1x Door Hardware 3201710 1x TNR3 Tube...

Page 19: ...t the Consumer Relations Department Please refer to Page 6 for proper hardware assembly Each step indicates which bolts and or screws you will need for assembly as well as any flat washers lock washer...

Page 20: ...ide End Panel with 4 WL5 1 4 x 2 1 2 Wafer Lags fig 2 1 2 2 B Place 023 Narrow Front Panel against the right side of 022 Slide End Panel noticing panel orientation The tops and bottoms of the panels s...

Page 21: ...W Wall Panel with 4 WL5 1 4 x 2 1 2 Wafer Lags fig 3 1 3 2 B Place 033 Back Rock Panel against the right side of 032 SW Wall Panel noticing panel orientation The tops and bottoms of the panels should...

Page 22: ...nt Wall Panel and are tight together as shown in fig 4 1 B Make sure the assembly is square then on the inside of the assembly tight to 022 Slide End Panel and flush to the bottom of the panels attach...

Page 23: ...ide Joist is level then attach with 2 S3 8 x 2 1 2 Wood Screws and tighten bolts fig 4 4 4 5 4 6 D Repeat Step C to attach 1 043 Side Joist to 023 Narrow Front Panel and 031 Front Wall Panel fig 4 5 4...

Page 24: ...hen attach with 2 H10 1 4 x 2 1 4 Hex Bolts with lock washer flat washer and t nut and 2 S11 8 x 2 Wood Screws fig 4 7 4 8 F Repeat Step E to attach 1 044 Tie to 023 Narrow Front Panel and 031 Front W...

Page 25: ...the two corners shown on top attach 1 Panel Corner Bracket with 4 S8 12 x 3 4 Pan Screws per bracket Brackets to be flush to the top and bottom of the panels fig 4 9 4 11 48 x 12 x 3 4 Pan Screw Hard...

Page 26: ...ot holes on the 022 Slide End Panel and 032 SW Wall Panel then attach with 2 S4 8 x 3 Wood Screws per panel Attach 051 Floor Board to 052 Long Floor Joist with 2 S20 8 x 1 3 8 Wood Screws per board fi...

Page 27: ...hen 8 more 051 Floor Boards Make sure all boards are equally spaced then attach to 052 Long Floor Joist and each 043 Side Joist with 6 S20 8 x 1 3 8 Wood Screws per board fig 5 4 5 5 5 6 Step 5 Floor...

Page 28: ...f 022 Slide End Panel from the inside attach 062 Half Wall Top tight to the corner of the panels with overhang facing in with 1 S11 8 x 2 Wood Screw at each end as shown in fig 6 1 6 3 D Attach 062 Ha...

Page 29: ...Wood Screws fig 6 4 6 5 G From the inside of the assembly attach 064 Table Top to slats in 031 Front Wall Panel with 2 Flat Brackets using 3 S0 8 x 7 8 Truss Screws per bracket fig 6 7 6 8 Front Wall...

Page 30: ...t of 031 Front Wall Panel 071 SW Ground to be flush to the bottom of 032 SW Wall Panel fig 7 1 7 2 B Pre drill pilot hole with a 3 16 drill bit then attach 072 Diagonal to 031 Front Wall Panel with 1...

Page 31: ...with 1 WL5 1 4 x 2 1 2 Wafer Lag with flat washer checking that it remains flush to outside edge fig 7 3 7 4 F Make sure bottom of 073 Support Diagonal is flush to bottom of 032 SW Wall Panel then att...

Page 32: ...t Rock Board C1 Vert Rock Board D1 3x Vert Rock Board Short A Vert Rock Board Short Wide Vert Rock Board A2 Vert Roc Board B2 Vert Rock Board C2 Vert Rock Board D2 ARRANGE ROCK BOARDS AS SHOWN AND ATT...

Page 33: ...ood Screws per board making sure that beveled edges are at the bottom Fig 8 3 8 4 Fig 8 3 Fig 8 4 074 081 082 083 084 Step 8 Vertical Rock Wall Assembly Part 2 24 x 8 x 1 3 8 Wood Screw S20 Wood Parts...

Page 34: ...C1 and D1 using 6 S20 8 x 1 3 8 Wood Screws per board and making sure that beveled edges are at the top and that all boards are tight to the bottom boards Fig 8 5 8 6 Step 8 Vertical Rock Wall Assemb...

Page 35: ...d 1 0891 Vertical Board Short making sure to attach them in the order shown in Fig 8 9 8 7 I Install 1 S10 8 x 1 Pan Screw into each Rock in the hole beneath the Pan Bolt Fig 8 9 8 8 Note Make sure al...

Page 36: ...rhang of Horseshoe Mount then insert Bolt up through Bell and Horseshoe Mount then secure with Nut Make sure it is tight Fig 9 3 9 4 Step 9 Attach Bell Fig 9 1 Fig 9 2 Fig 9 3 Fig 9 4 Hardware 4 x 8 x...

Page 37: ...cond knot in the rope on the opposite side of 101 Top Rope so that the knots are tight to the panel on both sides D Tie 4 knots in the rope making sure that they are evenly spaced from top to bottom f...

Page 38: ...o that it s flush to the edge of the 102 Side Rope Trim and attach using 3 S20 8 x 1 3 8 Wood Screws fig 10 6 I Repeat Step H to attach 104 Right Rope Green fig 10 6 Step 10 Install Climbing Rope Part...

Page 39: ...8 Wood Screw S20 Wood Parts Other Parts 1 x Top Front Rope 5 8 x 2 x 21 49 64 105 J Along the top of the opening tight to the top of the left and right Rope Greens attach 1 105 Top Front Rope using 6...

Page 40: ...On the right side of the Vertical Rock Wall opening place 1 long Steel Hand Grip so the top is sitting on the 104 Right Rope and the bottom is sitting on the 0891 Vert Board Short as shown in fig 11...

Page 41: ...w Panel measure 22 up from the bottom and attach 1 Door Handle using 2 S37 7 x 5 8 Pan Screws fig 12 1 12 2 Step 12 Door Panel Assembly Part 1 Fig 12 1 Inside View 15 22 Fig 12 2 Door Handle Catch Pla...

Page 42: ...D Attach 2 Door Hinges on the outside of the 121 Door Window Panel on the opposite side from the Door Handle Judge spacing based on fig 12 3 Use 3 S37 7 x 5 8 Pan Screws per Hinge Note Hinge stops mu...

Page 43: ...nd maximum 5 8 from left side of the opening which would be the Door Hinge side and attach the remaining side of the hinges to 023 Narrow Front Panel using 3 S37 7 x 5 8 Pan Screws per hinge fig 12 5...

Page 44: ...n the inside of the assembly attach 122 Door Stop to 023 Narrow Front Panel with 3 S11 8 x 2 Wood Screws making sure 122 Door Stop overhangs 023 Narrow Front Panel by 1 1 4 and is in position to recei...

Page 45: ...door on 023 Narrow Front Panel place each Bell Support Assembly so they are tight and form a peak then attach to 023 Narrow Front Panel with 1 S3 8 x 2 1 2 Wood Screw and 1 S11 8 x 2 Wood Screw per a...

Page 46: ...3 Wafer Bolt with flat washer and t nut in the middle bolt hole from the bottom up in 141 Engineered SW Beam as shown in fig 14 1 and 14 4 IT IS IMPORTANT THAT THIS BOLT IS ATTACHED IT WILL MINIMIZE...

Page 47: ...2 SW Mount to Heavy Flat Brackets with 2 G21 5 16 x 3 3 4 Hex Bolts with 2 flat washers and 1 lock nut fig 14 9 4 x 5 16 x 3 3 4 Hex Bolt 5 16 flat washer x 2 5 16 lock nut 1 x 3 8 x 6 Hex Bolt 3 8 fl...

Page 48: ...C Place 151 SW Block Angle and 152 Block SW assembly in between 2 153 SW Post Heavy L Brackets towards the outside Place 1 Heavy C Bracket on the top 153 SW Post and attach with 1 G26 3 8 x 9 1 4 Hex...

Page 49: ...L Bracket fig 15 5 E Attach 141 Engineered SW Beam to Heavy C Bracket with 1 G17 3 8 x 6 Hex Bolt with 2 flat washers plastic formed washer and lock nut fig 15 6 1 x 3 8 x 6 Hex Bolt 3 8 flat washer x...

Page 50: ...2 Hex Bolt with 2 x flat washer and 1 lock nut in the top hole from inside the assembly fig 15 7 and 15 8 Hardware 5 16 T Nut 5 16 Flat Washer Fig 15 7 141 032 2 x 5 16 x 4 1 2 Hex Bolt 1 5 16 lock wa...

Page 51: ...on the inside It is important that each side is positioned exactly the same as the diagram fig 16 3 Tighten the lag screw when you are sure 161 Support Cross is level C Attach 1 WB8 5 16 x 2 3 8 Wafe...

Page 52: ...m Step 15 series before installing lag screws A Attach 1 LS9 5 16 x 4 3 4 Lag Screw with flat washer into each 153 SW Post as shown in fig 17 1 B Attach 1 LS9 5 16 x 4 3 4 Lag Screw with flat washer i...

Page 53: ...the ground as this could cause the washer to break off B Attach ground stakes using 1 S7 12 x 2 Pan Screw per ground stake as shown in fig 18 2 C After driving stakes into the ground check for sharp e...

Page 54: ...are flush with 1 S7 12 x 2 Pan Screw Repeat to make a second set with the 192 Crowsnest Joist on the opposite side from the first fig 19 1 and 19 2 2 x Crowsnest Gusset 2 x 6 x 15 2 x Crowsnest Joist...

Page 55: ...inst the ends of 192 Crowsnest Joists so the tops are flush then attach with 4 S3 8 x 2 1 2 Wood Screws fig 19 3 and 19 4 1 x Crowsnest Back 5 4 x 4 x 34 192 Wood Parts Hardware 4 x 8 x 2 1 2 Wood Scr...

Page 56: ...s with flat washer and t nut The distance between 201 Crownest Top and 203 Crowsnest Front must be 27 5 8 fig 20 1 C Double check the dimensions then tighten the bolts It is important these dimensions...

Page 57: ...in fig 20 2 E Attach 1 205 Crowsnest Spacer flush to the outside of each 202 Upright Crowsnest using 3 S11 8 x 2 Wood Screws per board as shown in fig 20 2 1 x Crowsnest Short 5 4 x 4 x 25 1 2 2 x Cr...

Page 58: ...on 022 Slide End Panel using 3 S11 8 x 2 Wood Screws per side Notice pilot holes towards bottom of boards fig 21 1 Step 21 Crowsnest Assembly Part 1 x 3 per board Flush Fig 21 1 S11 022 Flush 211 211...

Page 59: ...red in the opening of 022 Slide End Panel in between 211 Crowsnest Bottom Sides tight to the top of the floor boards then attach with 2 S11 8 x 2 Wood Screws per side fig 21 2 21 3 and 21 4 Fig 21 2 F...

Page 60: ...Screws to be installed from outside the assembly D From inside the assembly attach 193 Crowsnest Back to each 212 Short Crowsnest Joist with 2 S3 8 x 2 1 2 Wood Screws per joist fig 21 6 2 x Short Cro...

Page 61: ...tom Sides so 203 Crowsnest Front is flush to the bottom and front of each 211 Crowsnest Bottom Side and to the tops of 191 Crowsnest Gussets and 191 Crowsnest Joists Attach with 2 S11 8 x 2 Wood Screw...

Page 62: ...Place 1 213 Crowsnest Side flush to the top and front of 201 Crowsnest Top make sure each board is level then attach with 2 S3 8 x 2 1 2 Wood Screws per board fig 21 8 8 x 8 x 3 Wood Screw 4 x 8 x 2...

Page 63: ...at each 213 Crowsnest Side is level then attach to 022 Slide End Panel flush to the inside of the panel post with 2 S3 8 x 2 1 2 Wood Screws per board fig 21 11 4 x 8 x 3 Wood Screw 4 x 8 x 2 1 2 Wood...

Page 64: ...r fig 22 1 B Attach the 222 Crowsnest Floor Boards with 8 S20 8 x 1 3 8 Wood Screws per board and the 221 Crowsnest Gap Board with 6 S20 8 x 1 3 8 Wood Screws fig 22 1 Step 22 Crowsnest Floor Assembly...

Page 65: ...1 8 x 1 1 8 Wood Screws per board fig 23 1 B Measure 2 1 4 from each 231 Cedar Wall then attach another 231 Cedar Wall per side tight to the floor and gap boards using 4 S1 8 x 1 1 8 Wood Screws per b...

Page 66: ...cated B Repeat Step A 3 more times to create 4 Elbow Sections in total C Attach TNR2 Slide RT Flange and TNR2 Slide LT Flange together using 4 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 24...

Page 67: ...ch TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 24 4 It is very important to attach bolts as indicated This creates the...

Page 68: ...203 Crowsnest Front using 4 S7 12 x 2 Pan Screws with 12 Screw Bezel in the pre drilled holes fig 25 1 and 25 2 Make sure the flat surfaces of the Flange Assembly are flush to the Crowsnest as shown...

Page 69: ...bolts loose until further step A Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly Attach Elbow Assembly to Flange Assembly using 6 PB1 x 3 4 Pan Bolts an...

Page 70: ...nd working up each side fig 27 2 and 27 3 C At this point make sure all the slide bolts are tight Use a 7 16 open end wrench to hold nut and then tighten bolt with Quadrex Driver Hardware 5 x 1 4 x 3...

Page 71: ...s Make sure arrows are aligned Elbow Assembly A Fit the Exit End Assembly to the last Elbow Assembly by lining up the arrows on each assembly Notice the elbow orientation fig 28 1 Attach with 6 PB7 x...

Page 72: ...alling Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess Fig 29 3 PB6 Lock Nut After the clamp rin...

Page 73: ...k nut fig 30 2 C Rotate TNR3 Tube Support and attach to 022 Slide End Panel using 1 S6 12 x 1 Pan Screw as shown in fig 30 2 D Fully tighten screw and bolt TNR Brace Assembly 022 Hardware 1 x 12 x 1 P...

Page 74: ...p hole Make sure both boards are square then attach with 1 S11 8 x 2 Wood Screw fig 31 1 1 x 8 x 2 Wood Screw 1 x 1 4 x 4 1 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut Hardware Wood Parts 1 x...

Page 75: ...5mm Pan Head Bolt and Square Nylock Nut fig 32 2 D Attach TNR4 Post Mount Base to 311 TNR Upright pre drill with a 1 8 drill bit then attach with 2 S6 12 x 1 Pan Screws fig 32 2 E Attach the Post Moun...

Page 76: ...A In the spot shown in fig 33 1 drive 1 Rebar Ground Stake 13 into the ground against the 312 TNR Ground Brace Be careful not to hit the washer while hammering stake into the ground as this could cau...

Page 77: ...ail Right and 343 Tunnel MK Rail Left Fig 34 1and 34 2 B Make sure shoulder of dowel is against each rail before predrilling pilot holes Drill 1 8 pilot holes through the rails and into the dowels to...

Page 78: ...x 1 3 8 Wood Screws fig 34 7 G Measure 5 from ladder end of 343 Tunnel MK Rail Left and 342 Tunnel MK Rail Right and attach 1 346 Floor Board using 4 S20 8 x 1 3 8 Wood Screws fig 34 6 H Evenly space...

Page 79: ...52 S3 341 352 351 Rail Fig 35 1 Fig 35 2 A Insert 4 341 Dowels into 351 Tunnel Ladder Rail Right and 352 Tunnel Ladder Rail Left Make sure shoulder of dowel is against each rail before pre drilling pi...

Page 80: ...asher 1 4 Lock Washer 1 4 Flat Washer 1 4 Flat Washer H5 C At bottom of 351 Tunnel Ladder Rail Right and 352 Tunnel Ladder Rail Left attach 353 Tunnel Ground with 2 H5 Hex Bolts with lock washer flat...

Page 81: ...4 t nut 371 H11 G22 G22 5 16 Lock Washer 5 16 Flat Washer 5 16 T Nut Fig 36 3 Fig 36 2 Fig 36 1 1 4 T Nut 1 4 Lock Washer 1 4 Flat Washer 371 H11 A Using 2 G22 Hex Bolts with lock washer flat washer a...

Page 82: ...arrow Back Panel using 9 S11 8 x 2 Wood Screws It is important to make sure the 361 Tunnel Support is flush to the right side of the panel fig 37 1 37 2 Fig 37 2 Fig 37 1 S11 4 1 2 361 021 Hardware Wo...

Page 83: ...3 1 4x1 3 8 Wafer Lag w 1 4 Flat Washer fig 38 3 38 5 D On the outside of the 343 Tunnel MK Left Rail attach a bracket connecting the tunnel to the Main Clubhouse using 3 S6 12x1 Pan Screws and to the...

Page 84: ...39 2 Fig 39 1 Fig 39 3 341 S4 394 341 H13 392 392 341 394 394 S4 S4 S4 S4 H13 1 4 T Nut 1 4 Lock Washer 1 4 Flat Washer 1 4 Lock Washer 1 4 Flat Washer Flush Flush Pre drill all pilot holes using a 1...

Page 85: ...f the entrance assembly attach 1 395 Short Tunnel Rail to the 392 Tunnel Post using 2 H11 x 2 3 4 Hex Bolts with flat washer lock washer and t nut Note board orientation fig 39 4 39 5 E On the inside...

Page 86: ...nel MK Rail using 1 H11 x2 3 4 Hex Bolts with flat washer lock washer and t nut per side fig 40 1 C Attach 395 Short Tunnel Rail and 396 Tunnel Rail to Fort using 2 S11 8 x 2 Wood Screws per side Note...

Page 87: ...using 2 S3 8 x 2 1 2 Wood Screws making sure that Picket is flush at the top and bottom fig 41 1 B Repeat Step A to install 2 more 411 Pickets on the left side making sure that there is a 2 1 2 space...

Page 88: ...peak of the V faces away from you Make sure connector tabs are coupled then straighten the 2 panels Push down on one panel and up on the other until you hear the connector tabs click together and the...

Page 89: ...42 4 Fig 42 6 Fig 42 7 12 Lock Nut 12 Lock Nut E Attach the tops of each Tunnel Side together using 2 MB1 Pan Bolts with 12 Lock Nut per side Fig 42 4 and 42 5 F Join the 2 Tunnel Sides together so th...

Page 90: ...unnel with 9 S10 Pan Screws making sure the Tunnel measures 3 1 4 from the bottom of the Tunnel MK rail Fig 43 1 and Fig 43 2 B Attach tunnel to Tunnel MK Rails with 18 S10 Pan Screws maintaining 3 1...

Page 91: ...4 flat washer 1 4 t nut H11 Fig 44 2 Fig 44 1 H11 1 4 T Nut 1 4 Lock Washer 1 4 Flat Washer per side 392 Floor Board hidden for clarity A Attach Entrance Assemblyt to Tunnel MK Rails using 2 H11 Hex...

Page 92: ...2 Warning Make sure the tunnel is installed on level ground A Loosen all bolts installed in Step 39 Fig 39 1 39 2 and 39 3 B Attach 394 Safety Rail to 392 Tunnel Post 371 Access Upright and 352 and 35...

Page 93: ...46 2 Fig 46 1 Inside View 393 Tight S10 S10 392 A Make sure Tunnel is tight to Tunnel Entrance From the inside attach Tunnel to 392 Tunnel Post using 8 S10 Pan Screws Fig 46 1 B Attach Tunnel to 393...

Page 94: ...Fig 47 1 A Attach 411 Picket to 394 Safety Rail and Tunnel MK Rail centred in space using 2 S3 Wood Screws per Picket Fig 47 1 B Measure 11 down on the Tunnel Rails and attach 1 Steel Hand Grip to 351...

Page 95: ...could cause the washer to break off B Attach Ground Stakes using 1 S7 Pan Screw per Ground Stake Fig 48 2 C After driving stakes into the ground check for sharp edges caused by the impact of the hamme...

Page 96: ...2 Deluxe Flying Flags B Place 1 Deluxe Flying Flag on either side of the 391 Tunnel Top and attach with 2 S0 8 x 7 8 Truss Screws per flag as shown in fig 49 2 Step 49 Attach Flags Hardware Other Part...

Page 97: ...Support to a second 501 Roof Support at peak using 1 S4 8 x 3 Wood Screw Repeat this twice so there are 2 Roof Support Assemblies fig 50 1 B Attach 1 502 Roof Support Small to a second 502 Roof Suppo...

Page 98: ...attach 1 Narrow Angle Bracket per slat with 2 S0 8 x 7 8 Truss Screws per bracket fig 51 1 and 51 2 B Attach the third Narrow Angle Bracket centred on the middle slat with 2 S0 8 x 7 8 Truss Screws f...

Page 99: ...he ends of the roof panels Attach with 8 S11 8 x 2 Wood Screws fig 51 4 D Attach the second 501 Roof Support Assembly on the opposite side peaks to meet and ends are flush with 8 S11 8 x 2 Wood Screws...

Page 100: ...upports with 4 S0 8 x 7 8 Truss Screws per gable fig 52 1 and 52 2 Step 52 Attach MOD 3 Pane Gable Fig 52 1 Tight Hardware Tight Fig 52 2 8 x 8 x 7 8 Truss Screw S0 Other Parts 2 x MOD 3 Pane Gable S0...

Page 101: ...Gable Dormer Assembly A Place 531 Gable Dormer RT tight to 532 Gable Dormer LT then place MOD 3 Pane Gable tight against the dormers and attach with 4 S0 8 x 7 8 Truss Screws fig 53 1 B Attach 531 Ga...

Page 102: ...x 2 Wood Screws Make sure the screws go into the siding and the slats fig 54 1 and 54 2 B Place completed Gable Dormer Assembly over 541 Dormer Cleat and attach with 2 S3 8 x 2 1 2 Wood Screws fig 54...

Page 103: ...of board Wood Parts 2 x Mid Roof Support 1 1 4 x 2 1 4 x 32 3 4 551 Hardware 1 x 8 x 3 Wood Screw A Attach 1 551 Mid Roof Support to a second 551 Mid Roof Support at peak using 1 S4 8 x 3 Wood Screw N...

Page 104: ...ll Roof so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 S0 8 x 7 8 Truss Screws per bracket fig 55 2 and 55 3 C Place Mid Roof...

Page 105: ...lush with the ends of the roof panels Attach with 6 S11 8 x 2 Wood Screws fig 55 5 E Turn the assembly over then attach 1 MOD 3 Pane Gable to the inside of the 341 Roof Support Smalls with 4 S0 8 x 7...

Page 106: ...1 1 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut A With the notches facing down tap 3 1 4 T nuts into 561 TB Support then fit 562 Right Upright 563 Left Upright and 564 Centre Upright into th...

Page 107: ...tach to 562 Right Upright 563 Left Upright and 564 Centre Upright with 4 S0 8 x 7 8 Truss Screws per window fig 56 2 C Attach 565 Wall Tie flush to the top of 561 TB Support and to 564 Centre Upright...

Page 108: ...x Bolts with lock washer flat washer and t nut fig 57 1 Wood Parts 1 x Swing Top 1 1 4 x 3 x 46 3 4 2 x Swing Side Upright 1 1 4 x 2 1 2 x 16 1 2 571 Hardware 2 x 1 4 x 2 1 2 Hex Bolt 1 4 lock washer...

Page 109: ...el attach 2 581 Wall Supports to 032 SW Wall Panel with 3 S3 8 x 2 1 2 Wood Screws per support Making sure to note hole orientation fig 58 1 Fig 58 1 Wood Parts 2 x Wall Support 1 1 2 x 1 1 2 x 55 1 2...

Page 110: ...sh to the outside of each 581 Wall Support place Swing Top Assembly then attach 581 Wall Supports to 572 Swing Side Uprights with 2 S3 8 x 2 1 2 Wood Screws per support fig 59 1 Hardware 4 x 8 x 2 1 2...

Page 111: ...ttach 581 Wall Supports to each Transom Assembly and both 031 Front Wall Panel and 033 Back Wall Panel with 4 S3 8 x 2 1 2 Wood Screws per support fig 60 2 C From the inside attach each 565 Wall Tie t...

Page 112: ...60 4 E Attach the outside upright of each Transom Assembly to 565 Wall Tie with 1 Corner Bracket per upright using 3 S0 8 x 7 8 Truss Screws per bracket Corner Bracket to be centred on uprights fig 60...

Page 113: ...611 Mid Roof End per panel with 1 S11 8 x 2 Wood Screw in the bottom hole and 1 S3 8 x 2 1 2 Wood Screw in the top hole per roof end fig 61 1 and 61 2 Fig 61 1 Wood Parts 2 x Mid Roof End 1 1 4 x 4 x...

Page 114: ...each overhanging by 1 7 8 then attach with 2 S11 8 x 2 Wood Screws into the panel and 1 S3 8 x 2 1 2 Wood Screw into the front and back panels fig 62 1 Wood Parts 2 x Roof End Short 1 1 4 x 3 x 6 Hard...

Page 115: ...port Assembly should be flush to the ends of the 611 Mid Roof Ends and tight to the Transom Assemblies fig 63 1 and 63 2 B Attach Small Roof Assembly to 611 Mid Roof Ends first then 621 Roof End Short...

Page 116: ...Assembly Part 2 C Attach Mid Roof Support Assembly to Transom Assemblies with 2 S3 8 x 2 1 2 Wood Screws fig 63 3 Fig 63 3 Mid Roof Support Assembly Hardware 2 x 8 x 2 1 2 Wood Screw S3 S3 Transom Ass...

Page 117: ...S3 8 x 2 1 2 Wood Screw and 1 S4 8 x 3 Wood Screw per support and to each Transom Assembly using 2 S3 8 x 2 1 2 Wood Screws per assembly fig 64 1 and 64 2 2 x Long Roof End 1 1 4 x 3 x 16 3 8 Wood Pa...

Page 118: ...g Roof End with 4 S20 8 x 1 3 8 Wood Screws fig 65 1 and 65 2 B Tight to 651 Transom Board A and flush to the bottom of 551 Mid Roof Support attach 1 652 Transom Board B to 551 Mid Roof Support and 64...

Page 119: ...front and outside edges of 571 Swing Top and each 641 Long Roof End The Gable Dormer Assembly is at the Front fig 66 1 and 66 2 B Attach 501 Roof Supports to 571 Swing Top and each 641 Long Roof End...

Page 120: ...7 3 C Attach the other end of the swing chains to the Spring Loaded Quick Links attached to the Heavy Duty Swing Hangers fig 67 1 1 x Acro Bar 2 x Acro Handle 2 x Swing Belt Seat 2 x Short Swing Chain...

Page 121: ...the pan screws A Place Slide centred in the opening of the 031 Front Wall Panel Slide must be tight to the outside of 031 Front Wall Panel fig 68 1 B Attach slide to fort using 4 S7 12 x 2 Pan Screws...

Page 122: ...m for BBQ Cooktop and 1 gap to the edge of the wall to the left of BBQ Base Attach BBQ Base to 064 Table Top with 4 S0 8 x 7 8 Truss Screws fig 69 1 69 2 69 3 and 69 4 B Snap BBQ Lid on to the back of...

Page 123: ...g 69 5 69 6 69 7 and 69 8 D Place Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware fig 69 9 Important Use a hand held screw driver and DO NOT over tighten Hardwa...

Page 124: ...y in the top of the opening of 031 Front Wall Panel 1 in from the panel attach 1 Utensil Shelf with 2 S0 8 x 7 8 Truss Screws as shown in fig 70 1 70 2 and 70 3 B Attach Sign to the Utensil Shelf fig...

Page 125: ...1 Utensil Shelf to 063 Table Support with 2 S0 8 x 7 8 Truss Screws as shown in fig 70 4 and 70 5 D Attach Pan Tongs and Spatula to the Utensil Shelf fig 70 4 and 70 6 E Place Basket next to BBQ Kitch...

Page 126: ...s Step 71 Attach Telescope A On the top centre of the 032 SW Wall Panel attach Telescope with 2 S20 8 x 1 3 8 Wood Screws fig 71 1 71 2 1 x Telescope 2 x 8 x 1 3 8 Wood Screw S20 Fig 71 1 Fig 71 2 032...

Page 127: ...r to attach these items to play set Never allow children to wear loose fitting clothing ponchos hoods scarves capes necklaces or items with draw strings cords or ties when using this play set Never al...

Page 128: ...NOTES 128...

Page 129: ...embly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Very Good...

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