Kia OPTIMA plug-in hybrid Emergency Rescue Manual Manual Download Page 1 | Manualshive

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Emergency Rescue Guide Manual

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Summary of Contents for OPTIMA plug-in hybrid

Page 1: ...Emergency Rescue Guide Manual...

Page 2: ...ehicle Components Airbag system SRS Supplemental Restraint System Roadside Assistance Towing To Jump Start the Car 1 3 3 8 25 24 24 Contents 12 9 8 3 Document Purpose Vehicle Description 1 2 Emergency...

Page 3: ...oduction Within this Emergency Response Guide you will find Notices Cautions Warnings and Dangers which provide critical information and help you do your job safely and efficiently Below are the defin...

Page 4: ...as mileage over a conventional Kia as well as an increase in power over the standard 4 cylinder engine Unlike HEV Optima PHEV s High Voltage battery can be recharged through the charge port on the lef...

Page 5: ...e to the vehicle Always be sure to use additional methods of identification before determining the vehicle is not a hybrid Electrocution Risk The Kia Optima Plug in Hybrid Electric Vehicle is built on...

Page 6: ...icle with a D in the 8th digit as shown below The VIN can be found 1 Underneath the front passenger seat or driver seat 2 On the vehicle certification label attached to the driver s side or passenger...

Page 7: ...SAE standard Orange cables run under the vehicle from the High Voltage Battery to the Hybrid Power Control Unit HPCU Motor Inverter and other High Voltage components in front of the vehicle The prese...

Page 8: ...rt How to open the charging port 1 Depress the brake pedal and apply the parking brake 2 Turn OFF all switches move the shift lever to P Park and turn off the vehicle 3 Open the charging door by press...

Page 9: ...below in red 7 Plug in Hybrid Electric Vehicle Instrument Cluster Optima PHEV Identification Energy Flow The High Voltage battery Charge Status Indicator is visible from outside the vehicle It is seen...

Page 10: ...or HSG Motor Transmission Motor Type Permanent Magnet Synchronous Motor Max Output HP kW 67 50 Max Torque lb ft Nm 151 205 HPCU Inverter Input Voltage V 200 310 LDC Max Output HP kW 2 4 1 8 High Volta...

Page 11: ...attery located in the right hand side of the trunk powers all of the vehicle s standard electronic systems such as radio and air conditioner Also it powers the HPCU Plug in Hybrid Power Control Unit w...

Page 12: ...DC to charge the high voltage battery The LDC converts High Voltage AC electricity to Low Voltage DC to charge 12V auxiliary battery High Voltage Battery System The High Voltage battery stores electr...

Page 13: ...le as an electric vehicle Never cut or disconnect the high voltage orange cabling and connectors without first disabling the system by removing the safety plug Exposed cables or wires may be visible i...

Page 14: ...id Electric Vehicle is equipped with driver side and front passenger side seatbelts with pretensioners When the seatbelt pretensioners are activated in a collision a loud noise may be heard and fine d...

Page 15: ...g Lamp 12 14 Emergency Fastening Device EFD 13 15 Pressure Side Impact Sensor PSIS To avoid injuries caused by accidental deployment of undeployed airbags Do not cut the red colored part on the above...

Page 16: ...the vehicle and use clues found under the hood and in the interior of the vehicle The following procedures should be used whenever you are dealing with an Optima Plug in Hybrid Electric Vehicle at an...

Page 17: ...maged from crash there may be instances where the vehicle appears to be shut off due to no engine sound When the READY lamp in the instrument cluster is illuminated the vehicle can move silently using...

Page 18: ...vehicle is on a If the READY light is NOT illuminated the vehicle is off Do not push the POWER START STOP button as this may start the vehicle b To turn off the system move the shift lever to Park P a...

Page 19: ...the vehicle to prevent accidental restart Smart key 4 Disconnect the negative 12V battery cable located in the trunk to further prevent the risk of accidental restart 5 Remove the safety plug and disa...

Page 20: ...le cannot be disabled using the Power START STOP Button pull the Multi Fuse A and B along with IG3 Relay from the engine room fuse box If the IG Relay cannot be located pull out all the fuses and rela...

Page 21: ...o 5 procedure in page 17 Before engaging in emergency response procedures ensure the vehicle is disabled and wait 5 minutes to allow the capacitor in the high voltage system to discharge to avoid elec...

Page 22: ...ction tools and procedure When responding to an incident involving an Optima Plug in Hybrid Electric Vehicle we recommend that the first responders follow their organization s standard operating proce...

Page 23: ...Do not attempt to enter the vehicle by cutting through the no cut zones identified in the image below Cutting through these zones can result in death by explosion or electrocution The areas highlighte...

Page 24: ...ures above 300 F May burn rapidly with a flare burning effect Even after the high voltage battery fire appears to have been extinguished renewed or delayed fire can occur Use a thermal imaging camera...

Page 25: ...isable the vehicle If severe damage causes High Voltage components to become exposed responders should take appropriate precautions and wear appropriate insulated Personal Protective Equipment PPE Do...

Page 26: ...d electrolyte Be sure to adequately ventilate the area The high voltage battery contains electrolyte solution To avoid exposure to electrolyte solution and serious personal injury always wear appropri...

Page 27: ...the vehicle The use of wheel dollies or flatbed is recommended Do not tow the vehicle backwards with the front wheels on the ground as this may cause damage to the vehicle Do not tow with sling type e...

Page 28: ...e methods mentioned on the previous page If the 12V auxiliary battery is discharged attach jumper cables or starting device to the 12V battery in the trunk see image Connect jumper cables in numerical...

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