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KGN pillinger SE200, Operating & Maintenance

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KGN pillinger SE200 Operating & Maintenance Download Page 5

 

 

For assistance e-mail 

[email protected]

 or telephone 

0208 681 0097

 

5 

Operating & Maintenance 

SEM & SE200ES Pressurisation 
Set 

 

4). Main Component Listing 

–

 

SE200ES Booster Range

. 

 

Ref 

Component 

1 

Break Tank 

2 

Pressure Gauge 

3 

Low Level Cut Off Switch 

4 

Pump(s) 

5 

Inlet 

6 

Overflow 

7 
8 

PLC Controller 
Outlet 

 

 

 

 

Summary of Contents for SE200

Page 1: ...SEM SE200 PRESSURISATION SETS Operating Maintenance Original Instructions Dated 22 09 2020 Revision 1 Ref OM0003 ...

Page 2: ... 2 Warnings for the Safety of people Property 3 3 Overview 4 4 Main Components 5 5 Storage Handling 6 6 Operating Limits 6 7 Product Identification Code 7 8 Installation 7 9 Commissioning 11 10 Operation 12 11 Product Specific Manuals 12 12 Maintenance 13 13 Written Scheme of Examination 14 14 General Fault Finding Guidance 14 15 Ec Declaration of Conformity 16 ...

Page 3: ... equipment according to the Operating Maintenance instructions could invalidate the warranty as provided by KGN Pillinger No liability can be accepted for damage or operation disorders due to neglect misuse modification or use of equipment other than for its intended application This information should be read in conjunction with the manufacturers O M 2 Warnings for the Safety of People Equipment ...

Page 4: ...ntil the pressure is restored The SE range consists of PLC controller Heavy duty fill pumps Pipework Nylon push fit Pump protection MCB s Pressure regulating valve TS unit only Tank low level cut off switch High and low pressure output Break tank One 18 litres 4 gallons Designed for system pressures up to 6 bar Automatic pump duty changeover per operation Pre assembled with high and low pressure c...

Page 5: ... telephone 0208 681 0097 5 Operating Maintenance SEM SE200ES Pressurisation Set 4 Main Component Listing SE200ES Booster Range Ref Component 1 Break Tank 2 Pressure Gauge 3 Low Level Cut Off Switch 4 Pump s 5 Inlet 6 Overflow 7 8 PLC Controller Outlet ...

Page 6: ...equipment is to be stored for any length of time all liquids within the pumps tank should be drained 6 Operating Limits FLUID TEMPERATURE 10 C to 80 C AMBIENT TEMPERATURE 5 C to 40 C OPERATING PRESSURE 10 bar Max PROTECTION CLASS IP55 INSULATION CLASS F Noise emissions Assembled units weigh 38 5kgs Failure to properly lift support these sets can result in serious personal injury and or equipment d...

Page 7: ... thoroughly checked for any damage during transportation and reported immediately to KGN Pillinger and not installed The unit is required to be installed in a ventilated dry frost free position allowing 0 5m clearance on all sides and front to enable general maintenance Connect the SE200ES pressurisation set water inlet right side of cabinet to a suitable water supply Install an isolation valve no...

Page 8: ... with the incoming water volume if not the case then a pressure reducing valve is advised to reduce the incoming water volume WARNING The break tank has a weir slot as required by the water bylaws to prevent back flow contamination If the inlet ball valve or NRV suffered a catastrophic failure the sized overflow may not be able to handle the water volume In this instance excess water will be eject...

Page 9: ...nnections are to be made against the relevant product wiring diagrams All electrical connections should be sized installed and protected in accordance with the requirements of the latest safety standards and any other current local rules and regulations It s essential that this equipment is earth bonded to the building earth system Controller Connections All electrical connections must be made by ...

Page 10: ...For assistance e mail service kgnpillinger com or telephone 0208 681 0097 10 Operating Maintenance SEM SE200ES Pressurisation Set ...

Page 11: ...cording to the operational requirements of the system The commissioning process comprises of a set of engineering philosophies and procedures that inspect and test every operational component of the equipment from individual functions such as instrumentation and control logic through to the full operation of the system The main objective of commissioning is to provide the safe and orderly handover...

Page 12: ...For assistance e mail service kgnpillinger com or telephone 0208 681 0097 12 Operating Maintenance SEM SE200ES Pressurisation Set ...

Page 13: ...ically rotate per operation in an attempt to achieve even wear on the pumps Should the duty pump fail for any reason the secondary pump will start as the duty pump If the pressure within the system goes beyond the pre set limits the system pressure alarm will activate illuminating the fault codes displayed on the Zelio and operating a volt free contact which is usually connected to shut down the b...

Page 14: ...pment We recommend the unit is inspected frequently and serviced biannually by a fully trained and qualified KGN Pillinger engineer Monthly checks 1 Pumps for leakage and quiet running 2 Check that the motor s run without over heating 3 Check for undue noise or vibrations Six monthly checks in addition to monthly schedule 1 Ensure the break tank is clean and that the correct water level is maintai...

Page 15: ...that any vessel s larger than 250bar litres should have a working test carried out every 6 months and a thorough examination every 24 months Bar Litre Maximum Working Pressure Bar x Volume of vessel Litres 14 General Fault Finding Guidance FAULT POSSIBLE CAUSE RECOMMENDED ACTION Pump s fails to start 1 Power supply failure 2 MCB tripped 3 Low water level Reinstate incoming power supply MCB tripped...

Page 16: ...681 0097 16 Operating Maintenance SEM SE200ES Pressurisation Set Disposal This product and its associated parts must be disposed of in accordance with local regulations including all packaging K G Norman Ltd t a KGN Pillinger Unit 3 214 Purley Way Croydon CR0 4XG UK ...

Page 17: ...For assistance e mail service kgnpillinger com or telephone 0208 681 0097 17 Operating Maintenance SEM SE200ES Pressurisation Set 15 EC Declaration of Conformity ...

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