7
SE45-R2
Battery cables should not be drawn taut.
Leave some slack for cable movement.
Never
route electrical cables across any sharp
edges, through or near moving parts, or near
parts that become hot.
FAILURE TO FOLLOW SPECIFIC WIRING
INSTRUCTIONS MAY RESULT IN DAMAGE TO
YOUR WIRING SYSTEM OR EQUIPMENT.
Step 4-Mount the Hand Remote
Socket (Optional)
1. Determine a mounting location for the hand
remote socket. Make sure the area behind
your selected location is clear.
2. Drill the three holes as shown in the figure
on page 6 and install using the supplied
hardware. You can use the rubber cap as a
template.
3. Once your remote socket is mounted you can
route the wires back to where your contactor
is located.
4. Splice the end of the red wire to an ignition
(keyed) controlled power source using the
supplied wire splice. You may need to use a
test light to locate a suitable wire. The wire
should only have power when the key is in the
ON position.
5. Secure the cable with the supplied cable ties.
1. Connect the yellow and blue cables to the
motor terminals on the winch. Torque the
terminal nuts on the motor to 5.7 N-m (50
in-lbs). Route the other ends to the contactor
location. (See diagram on page 8)
2. Connect the yellow and blue cables to the
contactor (yellow to yellow and blue to blue).
Do NOT tighten nuts.
(See diagram on page 8)
3. Connect the red and black cables to your
contactor (red to red and black to black). Do
NOT tighten nuts. Route the other ends to
your battery location. (See diagram on page 8)
4. Connect the Dash rocker switch to the
contactor. (black to black and green to green)
(See diagram on page 9)
5. Once all wiring is connected to the contactor
you can then mount it using the supplied M6
hardware.
6. Torque the contactor terminal nuts to 4.5
N-m (40 inch pounds). Do NOT over
tighten.
7. Place all terminal boots over terminals and
secure all cables with zip ties or electrical
tape.
8. Connect the battery leads from the contactor
to the ATV’s Battery (black to black and red
to red) (
See diagram on page 8
)
9. Check for proper drum rotation. Turn the
clutch cap to the “FREESPOOL” position.
Pull out some cable from the drum, and
then turn the clutch cap to the “ENGAGE”
position to engage the gears. Make sure
your machine is running and press the cable
out button on the switch. If the synthetic
rope is turning and releasing more cable,
then your connections are accurate. If the
synthetic rope is turning and collecting more
cable, then reverse the leads on the motor.
Repeat and check rotation.
Installation
Step 5-Wiring the Winch
CAUTION
NOTE
Depending on the location of the contactor,
you may need to use an alternate winch
configuration. Please see the “Alternate
Winch Wiring Diagram” available on
www.kfiproducts.com
CAUTION
NOTE
If you are installing the remote socket along
with the dash mounted switch you will need to
connect the remote socket to the contactor and
then the dash mounted switch to the remote
socket. (See diagram on page 9)
WARNING
Proper
Terminal
Tightening
