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Box 3

Assembly

Summary of Contents for Power System KF-2060

Page 1: ...Owner s Manual 215 00132 11 06 Rev A KF 2060 ...

Page 2: ...of Contents Before You Start 3 Important Safety Information 4 Assembly 5 40 Weight Ratios 41 Weight Stack Sticker Placement 42 Cable View 43 Top View 44 Exploded View 45 Parts List 46 Warranty Information 47 ...

Page 3: ...ce durability and biomechanics This manual will guide you through the assembly process If at any time you are having trouble with the assembly or use of this product then please contact us at our Keys Fitness Helpline We have trained service techni cians on site to take care of you our valued customer REGISTRATION CARD To avoid unnecessary delays in warranty parts and to insure that a permanent re...

Page 4: ...is unit should only be used on a level surface and is intended for indoor use only Keys Fitness recommends an equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning Wear comfortable good quality walking or running shoes and appropriate clothing Do not use this unit with bare feet sandals socks or stockings Always examine your unit before using to ensure all p...

Page 5: ...Box 1 Assembly ...

Page 6: ...Box 2 Assembly ...

Page 7: ...Box 3 Assembly ...

Page 8: ...Box 4 Assembly ...

Page 9: ...Box 5 Assembly ...

Page 10: ...Assembly 10 Box 6 ...

Page 11: ... 52 5pcs 52 5pcs 53 9pcs 53 9pcs 54 5pcs 54 5pcs Assembly 11 Box 7 Box 8 Box 10 Box 12 Box 9 Box 11 ...

Page 12: ...Assembly 12 ...

Page 13: ...Assembly 13 ...

Page 14: ...Assembly 14 ...

Page 15: ...7 Attach Left Base Frame 8 to Rear Frame 1 using two Nuts 144 four Washers 143 and two Bolts 137 Insert Guide Rods 47 into Rear Frame 1 Next slide Weight Stack Bumpers 99 onto Guide Rods 47 Attach Rear Upright 3 to Rear Frame 1 using two Nuts 144 four Washers 143 and two Bolts 136 Assembly 15 Figure 1 ...

Page 16: ...lb Plates 52 nine 10lb Plates 53 five 5lb Plates 54 and the Top Plate 55 Note Number of weight plates may vary depending on your specific configuration Attach Top Frame 2 to all four Guide Rods 47 and secure to Rear Upright 3 using two Nuts 144 four Washers 143 and two Bolts 136 Figure 2 ...

Page 17: ... Front Upright 19 to Seat Pad Support Receptacle 6 using two Nuts 144 four Washers 143 and two Bolts 136 Attach Seat Pad Support Receptacle 6 to Base Frame assembly using two Nuts 144 four Washers 143 and two Bolts 136 Figure 3 ...

Page 18: ...ts 126 four Washers 125 and two Bolts 131 Attach Right Top Frame 5 to Top Frame assembly using two Nuts 144 four Washers 143 and two Bolts 137 Next use two Washers 143 two Spring Washers 119 and two Bolts 142 to connect Right Top Frame 5 to Main Upright Assembly 18 Figure 4 ...

Page 19: ...o Bolts 134 Install Left Top Frame over Press Arm Support 10 and Top Frame assembly Secure top section using two Nuts 144 four Washers 143 and two Bolts 137 Next Secure lower section using two Nuts 144 four Washers 143 and two Bolts 136 Secure top of Guide Rods 47 using two Washers 143 two Spring Washers 119 and two Bolts 142 Assembly 19 Figure 5 ...

Page 20: ...ly 20 Step 6 Attach Pec Dec Mount 21 onto Seat Pad Support Receptacle using two Nuts 144 four Washers 143 and two Bolts 136 Secure in place with one Washer 129 one Spring Washer 119 and one Bolt 137 Figure 6 ...

Page 21: ...Assembly 21 Step 7 Attach Right and Left Leg Hold Leg Frames 29 30 using two Nuts 144 four Washers 143 and two Bolts 135 Figure 7 ...

Page 22: ...ace using one Big Washer 102 one Washer 143 one Spring Washer 119 and one Bolt 128 Slide Pec Dec Handle Bar 24 onto the top of the Right Pec Dec Arm 22 and secure using one Chrome Washer 101 one Washer 143 one Spring Washer 119 and one Bolt 128 Repeat this step to complete the Left Pec Dec assembly Figure 8 ...

Page 23: ... 117 one Spring Washer 118 and one Allen Bolt 98 Slide Foam Frame w Shaft 26 through the Leg Extension Lever 20 and attach Foam Frame w o Shaft 25 to the other side Insert Slip Tension Pin 85 through the hole where the two foam frames meet Note You may need to use a rubber mallet to install Slip Tension Pin 85 Figure 9 ...

Page 24: ... Slide Pillow Block Bearing 75 onto each side of Press Station Shaft 38 and secure the assembly using two Chrome Washers 101 two Washers 143 two Spring Washers 119 and two Allen Bolts 128 Attach the entire assembly to Press Arm Support using four Nuts 126 eight Washers 125 and four Bolts 130 Figure 10 ...

Page 25: ...nch Rear Frame 15 onto Bench Main Frame 13 and secure using two Nuts 144 four Washers 143 and two Bolts 133 Attach Bench Front Stabilizer 14 on to Bench Main Frame 13 using two Nuts 144 four Washers 143 and two Bolts 136 Figure 11 ...

Page 26: ...25 and one Bolt 132 Insert Bench Seat Pad Adjustment Bar 64 into Bench Main Frame and secure using one Washer 125 and one Nut 126 Attach Spring 66 to Bench Main Frame and Bench Seat Pad Adjustment Bar 64 Note Make sure adjustment bar is installed into adjustable slots on Bench Seat Pad Support Figure 12 ...

Page 27: ...Bench Back Pad Support 17 to Bench Main Frame using one Nut 126 two Washers 125 and one Bolt 132 Attach Bench Back Pad Adjustment Frame 39 to Bench Back Pad Support 17 using one Nut 126 two Washers 125 and one Bolt 132 Figure 13 ...

Page 28: ...ck Pad 49 using six Washers 143 and six Bolts 138 Insert Foam Shaft 40 into Foam Adjustable Bracket 18 Next attach Upholstered Roller Pads 58 using the following hardware four Plastic Washers 90 two Chrome Washers 101 two Washers 143 two Spring Washers 119 and two Bolts 128 Figure 14 ...

Page 29: ... 36 37 to the Press Arm Assembly 35 using two Safety Pins 73 Next slide Upholstered Roller Pad 58 onto each Squat Arm 36 37 and secure using two Plastic Washers 90 two Chrome Washers 101 two Washers 143 two Spring Washers 119 and two Bolts 128 Figure 15 ...

Page 30: ... 51 to Back Pad Adjustment Bracket 28 using two Washers 143 and two Bolts 127 Attach Seat Pad 50 to Seat Pad Support 27 using two Washers 143 and two Allen Bolts 127 Slide both assemblies into receptacles as shown in Figure 16 Figure 16 ...

Page 31: ...9 Slide the Long Foam Tube 34 through the hole in Seat Pad Support Next slide two Plastic Washers 90 two Upholstered Roller Pads 58 and two Big Plugs 89 onto each end of Long Foam Tube 34 Next slide two Upholstered Roller Pads 58 onto each side of Leg Hold Frames and secure using two Big Plugs 89 Figure 17 ...

Page 32: ...es to identify exact location of pulleys See Page 43 Cable View for more detail Start by threading cable end into Top Plate 55 You will need the following for installation Pulley 57 Qty 7 Cable 110 Qty 1 Nut 144 Qty 7 Long Pulley Spacer 123 Qty 4 Longer Pulley Spacer 121 Qty 4 Washer 143 Qty 14 Figure 18 Bolt 134 Qty 2 Bolt 135 Qty 1 Bolt 136 Qty 1 Bolt 137 Qty 1 Bolt 141 Qty 2 ...

Page 33: ... pulley Note Stretch all cables out completely and make sure all twisting is removed before installing Install Leg Press Cable Substitute 113 as detailed in Figure 19 Follow dotted lines to identify exact location of pulleys You will need the following for installation Cable Adapter 124 Qty 1 Pulley Bracket with Shaft 33 Qty 1 Cable 113 Qty 1 Bolt 139 Qty 1 Washers 143 Qty 2 Nylon Locknut 143 Qty ...

Page 34: ... See Page 43 Cable View for more detail Start by installing cable under the pulley at Leg Extension location You will need the following for installation Pulley 57 Qty 6 Cable 111 Qty 1 Nut 144 Qty 6 Long Pulley Spacer 123 Qty 4 Longer Pulley Spacer 121 Qty 2 Short Pulley Spacer 122 Qty 2 Cable Retainer Bracket 46 Qty 1 Figure 20 Bolt 134 Qty 1 Bolt 136 Qty 1 Bolt 137 Qty 1 Bolt 138 Qty 1 Bolt 141...

Page 35: ...ll ing Install Pec Dec Cable 112 as detailed in Figure 21 Follow dotted lines to identify exact location of pulleys See Page 43 Cable View for more detail You will need the following for installation Cable 112 Qty 1 Pulley 57 Qty 3 Bolt 141 Qty 3 Washer 143 Qty 6 Nut 144 Qty 3 Philips Screw 103 Qty 2 Figure 21 ...

Page 36: ...hest Cable 114 as detailed in Figure 22 Follow dotted lines to identify exact location of pulleys See Page 43 Cable View for more detail Start by installing cable into the Press Station weight stack You will need the following for installation Pulley 57 Qty 2 Cable 114 Qty 1 Nut 144 Qty 3 Washer 134 Qty 4 Bolt 141 Qty 3 Figure 22 ...

Page 37: ...le 115 as detailed in Figure 23 Follow dotted lines to identify exact location of pulleys See Page 43 Cable View for more detail Start by threading the cable into the floating pulley bracket You will need the following for installation Pulley 57 Qty 1 Cable 115 Qty 1 Nut 144 Qty 2 Washer 134 Qty 2 Bolt 141 Qty 2 Figure 23 Floating Pulley ...

Page 38: ...Lat Cable 110 using two Gear Hooks 87 and Short Chain 88 Connect Ab Strap 60 or Lat Strap 61 to Low Row Cable 111 using one Gear Hook 87 Connect Short Lat Bar 44 or Ankle Strap 62 to Low Row Cable 111 using two Gear Hooks 87 and Long Chain 116 Figure 24 ...

Page 39: ... to the left and right side of the weight stacks using four Washers 117 and four Bolts 98 Install Weight Shroud 42 to the center of both weight stacks and secure using four Washers 117 and four Bolts 98 Figure 25 Note Tighten all hardware securely ...

Page 40: ...Assembly 40 Congratulations You have completed the assembly of your new KF 2050 ...

Page 41: ...Weight Ratios 41 ...

Page 42: ...nit can be purchased with either a 200 LB or 250 LB weight stack Depending on which weight stack you have purchased will deter mine which weight stack sticker numbers will be used The weight stack images below show which weight stack sticker numbers are to be used on your weight stack Please note that these stickers should not be put on until the entire unit has been assembled and all bolts and nu...

Page 43: ...Cable View 43 ...

Page 44: ...Top View 44 ...

Page 45: ...Exploded View 45 ...

Page 46: ...000 1 122 202 00025 SHORT PULLEY SPACER KPS 2 39 219 00034 BENCH BACK PAD ADJ FRAME KPS 2000 1 123 202 00071 LONG PULLEY SPACER KPS GYMS 8 40 219 00288 FOAM BRACKET KPS 2050 1 124 210 00093 CABLE ADAPTOR 1 41 223 00959 WEIGHT SHROUD BOTTOM KF 1860 2 125 202 00127 WASHER 13 24 1 5 25 42 223 01094 SHROUD WEIGHT B KF 2060 1 126 202 00092 NYLON NUT M12 13 43 223 00092 LAT BAR KPS GYM 223 00574 1 127 2...

Page 47: ...with transportation of the parts or Product In addi tion you are responsible for insuring any parts or Product shipped or returned You assume the risk of loss during shipment You must present Keys with proof of purchase documents including the date of purchase Any evidence of alteration erasure or forgery of proof of purchase documents will be cause to void this Warranty This Warranty does not ext...

Page 48: ...Keys Fitness Products L P 4009 Distribution Drive Suite 250 Garland Texas 75041 Customer Service 1 888 380 0482 ...

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