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Assembly

16

Step 

Note:

 Stretch all cables out completely and make sure all twisting is removed before installing. 

  Install Chest Press Cable (76) as detailed in Figure 9.  Follow dotted lines to identify exact 
location of pulleys.
  Start by threading cable end into Top Plate (18).
You will need the following for installation:
  Pulley (30) - Qty. 8
  Cable (76) - Qty. 1
  Nylon Locknut (92) - Qty. 2
  Long Pulley Spacer (75) - Qty. 6
  Longer Pulley Spacer (72) - Qty. 4

Bolt (79) - Qty. 2
Bolt (81) - Qty. 3
Bolt (83) - Qty. 2
Bolt (84) - Qty. 2
Washer (91) - Qty. 18

Figure 

Nylon Locknut (93) - Qty. 7
Nylon Locknut (105) - Qty. 1
Pulley Bracket (28) - Qty. 1
Knob Bolt (24) - Qty. 1
Small Pulley (98) - Qty. 1

Summary of Contents for KF-1860

Page 1: ...Owner s Manual 215 00113 10 06 Rev A KF 1560 ...

Page 2: ...of Contents Before You Start 3 Important Safety Information 4 Assembly 5 21 Weight Ratios 22 Weight Stack Sticker Placement 23 Cable View 24 Top View 25 Exploded View 26 Parts List 27 Warranty Information 28 ...

Page 3: ...urability and biomechanics This manual will guide you through the assembly process If at any time you are having trouble with the assembly or use of this product then please contact us at our Keys Fitness Help line We have trained service technicians on site to take care of you our valued customer REGISTRATION CARD To avoid unnecessary delays in warranty parts and to insure that a permanent record...

Page 4: ...is unit should only be used on a level surface and is intended for indoor use only Keys Fitness recommends an equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning Wear comfortable good quality walking or running shoes and appropriate clothing Do not use this unit with bare feet sandals socks or stockings Always examine your unit before using to ensure all p...

Page 5: ...Assembly Box 1 ...

Page 6: ...Assembly Box 2 ...

Page 7: ...20 101 99 100 Assembly Box 3 Box 5 Box 6 Box 4 ...

Page 8: ...Step 1 Insert the two Guide Rods 14 into Rear Base 3 and secure them in place using two Washers 91 two Spring Washers 89 and two Allen Bolts 86 Assembly Figure 1 ...

Page 9: ...1 onto Rear Base 3 and secure in place using three Nylon Locknuts 93 six Washers 91 and three Bolts 80 Connect Front Upright 5 onto Seat Pad Support Receptacle 1 and secure together using two Nylon Locknuts 93 four Washers 91 and two Bolts 79 Figure 2 ...

Page 10: ...2 onto the Seat Pad Support Receptacle 1 Secure it in place using three Nylon Locknuts 93 six Washers 91 and three Bolts 80 on the side Two Bolts 87 one Spring Washers 88 three Washers 90 one Nylon Locknut 92 will secure it at the bottom Figure 3 ...

Page 11: ...Plates 17 and the Top Plate 18 For more information see Weight Stack Placement pg 23 Insert the Main Top Beam 4 onto the two Guide Rods 14 and the Main Upright 2 Secure Main Top Beam 4 to Main Upright 2 using two Nylon Locknuts 92 four Washers 90 two Bolts 87 Last use two Washers 91 two Spring Washers 89 and two Allen Bolts 86 to secure the Main Top Beam 4 to the two Guide Rods 14 Figure 4 ...

Page 12: ...he holes and sliding the Shaft 19 through Secure the Shaft 19 in place using two Set Screws 50 Install Press Arm 7 to Press Arm Support 6 by aligning the holes and sliding the Shaft 21 through Secure the Shaft 21 in place using two Set Screws 50 Assembly 12 Figure 5 ...

Page 13: ...8 to Seat Pad Support Receptacle 1 and secure using one Washer 46 one Spring Washer 47 and one Allen Bolt 48 Slide Foam Frame w Shaft 12 through the Leg Extension Lever 8 and attach the Foam Frame w o Shaft 13 to the other side Insert the Slip Tension Pin 38 through the hole where the two foam frames meet Note You may need to use a rubber mallet to install Slip Tension Pin 38 Figure 6 ...

Page 14: ...lts 83 Slide the Seat Pad Support assembly 9 into Seat Pad Support Receptacle 1 and secure with Locking Pop Pin Install Back Pad 26 to Back Pad Support 10 using two Allen Bolts 83 and two Washers 91 Slide the Back Pad Support assembly 10 into the Main Upright 2 and secure with Locking Pop Pin Figure 7 ...

Page 15: ...Tube 11 Next install Upholstered Roller Pad 27 onto each side of Long Foam Tube 11 and secure in place using Big Plug 68 Repeat the above step for the Seat Pad Support 9 Next install Upholstered Roller Pad 27 onto each Foam Frame 12 13 and secure in place with Big Plug 68 Figure 8 ...

Page 16: ...ion of pulleys Start by threading cable end into Top Plate 18 You will need the following for installation Pulley 30 Qty 8 Cable 76 Qty 1 Nylon Locknut 92 Qty 2 Long Pulley Spacer 75 Qty 6 Longer Pulley Spacer 72 Qty 4 Bolt 79 Qty 2 Bolt 81 Qty 3 Bolt 83 Qty 2 Bolt 84 Qty 2 Washer 91 Qty 18 Figure 9 Nylon Locknut 93 Qty 7 Nylon Locknut 105 Qty 1 Pulley Bracket 28 Qty 1 Knob Bolt 24 Qty 1 Small Pul...

Page 17: ...eys Start by installing cable under the pulley at Leg Extension location You will need the following for installation Pulley 30 Qty 7 Cable 77 Qty 1 Nylon Locknut 93 Qty 8 Long Pulley Spacer 75 Qty 6 Longer Pulley Spacer 72 Qty 4 Short Pulley Spacer 74 Qty 2 Bolt 79 Qty 2 Bolt 80 Qty 1 Bolt 81 Qty 1 Bolt 82 Qty 1 Bolt 84 Qty 3 Washer 91 Qty 16 Figure 10 Small Pulley 94 Qty 1 Pulley Bracket 71 Qty ...

Page 18: ...ut completely and make sure all twisting is removed before installing Install Leg Press Cable Substitute 78 as detailed in Figure 11 Follow dotted lines to identify exact location of pulleys You will need the following for installation Cable Adapter 70 Qty 1 Longer Pulley Spacer 72 Qty 2 Cable 78 Qty 1 Bolt 79 Qty 1 Washers 91 Qty 2 Nylon Locknut 93 Qty 1 Figure 11 ...

Page 19: ...r 22 to the Chest Press Cable 76 using two Gear Hooks 37 and Short Chain 36 Connect Ab Strap 32 to Mid Pulley Cable 77 using one Gear Hook 37 Connect Short Lat Bar 23 to Mid Pulley Cable 77 using two Gear Hooks 37 and Long Chain 35 Figure 12 ...

Page 20: ...h side of the Main Top Beam 4 using two Washers 91 two Spring Washers 89 and Allen Bolts 86 48 Secure the bottom portion of the Weight Shrouds 20 99 100 to the Rear Frame 3 using two Washers 46 and two Allen Bolts 48 Note Tighten all hardware securely Figure 13 ...

Page 21: ...Assembly 21 Congratulations You have completed the assembly of your new KF 1560 ...

Page 22: ...Weight Ratios 22 100 100 100 90 95 65 ...

Page 23: ...n be purchased with either a 200 LB or 250 LB weight stack Depending on which weight stack you have purchased will determine which weight stack sticker numbers will be used The weight stack images below show which weight stack sticker numbers are to be used on your weight stack Please note that these stickers should not be put on until the entire unit has been assembled and all bolts and nuts have...

Page 24: ...Cable View 24 ...

Page 25: ...Top View 25 ...

Page 26: ...Exploded View 26 ...

Page 27: ...CK PAD KF 1860 1 78 229 00049 LEG PRESS CABLE SUBSTITUTE KPS 2050 1850 1 27 206 00395 FOAM PADDING 100X22X180 KF SERIES 6 79 202 00082 BOLT M10 80 8 28 219 00275 PULLEY BRACKET KPS 1850 1 79 202 00082 BOLT M10 80 8 29 219 00281 CABLE RETAINER KPS 1850 2050 1 80 202 00081 BOLT M10 75 7 30 223 00228 BIG PULLEY 4 5 15 81 202 00083 BOLT M10 70 4 31 202 00024 BEARING ID 25 2 82 202 00084 BOLT M10 65 1 ...

Page 28: ...th transportation of the parts or Product In addition you are responsible for insuring any parts or Product shipped or returned You assume the risk of loss during shipment You must present Keys with proof of purchase documents including the date of purchase Any evidence of alteration erasure or forgery of proof of purchase documents will be cause to void this Warranty This Warranty does not extend...

Page 29: ...Keys Fitness Products L P 4009 Distribution Drive Suite 250 Garland Texas 75041 Customer Service 1 888 380 0482 ...

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