Keys Fitness Horizontal Pressing Station KPS-2050 Owner'S Manual Download Page 37 | Manualshive

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Assembly

37

Step 23

Note: Stretch all cables out completely and make sure all twisting is removed before installing.
Install Short Chest Cable (115) as detailed in

Figure 23

. Follow dotted lines to identify exact location

of pulleys.

See Page 43 “Cable View” for more detail.

Start by threading the cable into the floating pulley bracket.

You will need the following for installation:

Pulley (57) - Qty. 1
Cable (115) - Qty. 1
Nut (144) - Qty. 2
Washer (134) - Qty. 2
Bolt (141) - Qty. 2

Figure 23

Floating
Pulley

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36
37
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39
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Summary of Contents for Horizontal Pressing Station KPS-2050

Page 1: ...Owner s Manual Read all precautions and instruc tions in this manual before using this equipment 215 00010 09 04 ...

Page 2: ...f Contents 2 Important Safety Information 3 Before You Start 4 Assembly 5 40 Weight Ratios 41 Weight Stack Sticker Placement 42 Cable View 43 Top View 44 Exploded View 45 Parts List 46 Warranty Information 47 ...

Page 3: ...ne We have trained service technicians on site to take care of you our valued customer REGISTRATION CARD To avoid unnecessary delays in warranty parts and to insure that a permanent record of your purchase is on file with our company be sure to send in the war ranty registration card or register on line at www keysfitness com within 10 days of purchase POWER SYSTEM SERIES Q U E S T I O N S CALL 1 ...

Page 4: ...e read the Owner s Manual and are familiar with safety information and precautions SAFETY PRECAUTIONS This Power System unit should only be used on a level surface and is intended for indoor use only Keys Fitness recommends an equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning Wear comfortable good quality walking or running shoes and appropriate clothing...

Page 5: ...Assembly 5 Box 1 ...

Page 6: ...Assembly 6 Box 2 ...

Page 7: ...Assembly 7 Box 3 ...

Page 8: ...Assembly 8 Box 4 ...

Page 9: ...Assembly 9 Box 5 ...

Page 10: ...Assembly 10 Box 6 ...

Page 11: ...Assembly 11 Box 7 Box 8 Box 10 Box 12 Box 9 Box 11 ...

Page 12: ...Assembly 12 ...

Page 13: ...Assembly 13 ...

Page 14: ...Assembly 14 ...

Page 15: ...7 Attach Left Base Frame 8 to Rear Frame 1 using two Nuts 144 four Washers 143 and two Bolts 137 Insert Guide Rods 47 into Rear Frame 1 Next slide Weight Stack Bumpers 99 onto Guide Rods 47 Attach Rear Upright 3 to Rear Frame 1 using two Nuts 144 four Washers 143 and two Bolts 136 Assembly 15 Figure 1 ...

Page 16: ...lb Plates 52 nine 10lb Plates 53 five 5lb Plates 54 and the Top Plate 55 Note Number of weight plates may vary depending on your spe cific configuration Attach Up Frame 2 to all four Guide Rods 47 and secure to Rear Upright 3 using two Nuts 144 four Washers 143 and two Bolts 136 Figure 2 ...

Page 17: ... Front Upright 19 to Seat Pad Support Receptacle 6 using two Nuts 144 four Washers 143 and two Bolts 136 Attach Seat Pad Support Receptacle 6 to Base Frame assembly using two Nuts 144 four Washers 143 and two Bolts 136 Figure 3 ...

Page 18: ...two Nuts 126 four Washers 125 and two Bolts 131 Attach Right Top Frame 5 to Up Frame assembly using two Nuts 144 four Washers 143 and two Bolts 137 Next use two Washers 143 two Spring Washers 119 and two Allen Bolts 142 to connect Right Top Frame 5 Assembly 18 Figure 4 ...

Page 19: ...lts 134 Install Left Top Frame 9 over Press Arm Support 10 and Top Frame assembly Secure top section using two Nuts 144 four Washers 143 and two Bolts 137 Next Secure lower section using two Nuts 144 four Washers 143 and two Bolts 136 Secure top of Guide Rods 47 using two Washers 143 two Spring Washers 119 and two Allen Bolts 142 Assembly 19 Figure 5 ...

Page 20: ...y 20 Step 6 Attach Pec Dec Mount 21 onto Seat Pad Support Receptacle 6 using two Nuts 144 four Washers 143 and two Bolts 136 Secure in place with one Washer 129 one Spring Washer 119 and one Bolt 137 Figure 6 ...

Page 21: ...Assembly 21 Step 7 Attach Right and Left Leg Hold Leg Frames 29 30 using two Nuts 144 four Washers 143 and two Bolts 135 Figure 7 ...

Page 22: ...using one Big Washer 102 one Washer 143 one Spring Washer 119 and one Allen Bolt 128 Slide Pec Dec Handle Bar 24 onto the top of the Right Pec Dec Arm 22 and secure using one Chrome Washer 101 one Washer 143 one Spring Washer 119 and one Allen Bolt 128 Repeat this step to complete the Left Pec Dec assembly Figure 8 ...

Page 23: ... 117 one Spring Washer 118 and one Allen Bolt 98 Slide Foam Frame w Shaft 26 through the Leg Extension Lever 20 and attach Foam Frame w o Shaft 25 to the other side Insert Slip Tension Pin 85 through the hole where the two foam frames meet Note You may need to use a rubber mallet to install Slip Tension Pin 85 Figure 9 ...

Page 24: ...lide Pillow Block Bearing 75 onto each side of Press Station Shaft 38 and secure the assembly using two Chrome Washers 101 two Washers 143 two Spring Washers 119 and two Allen Bolts 128 Attach the entire assembly to Press Arm Support 10 using four Nuts 126 eight Washers 125 and four Bolts 130 Figure 10 ...

Page 25: ... Bench Rear Frame 15 onto Bench Main Frame 13 and secure using two Nuts 144 four Washers 143 and two Bolts 133 Attach Bench Front Frame 14 on to Bench Main Frame 13 using two Nuts 144 four Washers 143 and two Bolts 136 Figure 11 ...

Page 26: ...5 and one Bolt 132 Insert Bench Seat Pad Adjustment Bar 64 into Bench Main Frame 13 and secure using one Washer 125 and one Nut 126 Attach Spring 66 to Bench Main Frame 13 and Bench Seat Pad Adjustment Bar 64 Note Make sure adjustment bar is installed into adjustable slots on Bench Seat Pad Support Figure 12 ...

Page 27: ...ench Back Pad Support 17 to Bench Main Frame 13 using one Nut 126 two Washers 125 and one Bolt 132 Attach Bench Back Pad Adjustment Frame 39 to Bench Back Pad Support 17 using one Nut 126 to Washers 125 and one Bolt 132 Figure 13 ...

Page 28: ...43 and four Bolts 138 Insert Foam Shaft 40 into Foam Adjustable Bracket 18 Next attach Upholstered Roller Pads 58 using the following hardware four Plastic Washers 90 two Chrome Washers 101 two Washers 143 two Spring Washers 119 and two Allen Bolts 128 See Figure 14 for details Figure 14 ...

Page 29: ... 37 to the Press Arm Assembly 35 using two Safety Pins 73 Next slide Upholstered Roller Pad 58 onto each Squat Arm 36 37 and secure using two Plastic Washers 90 two Chrome Washers 101 two Washers 143 two Spring Washers 119 and two Allen Bolts 128 Figure 15 ...

Page 30: ... 51 to Back Pad Adjustment Bracket 28 using two Washers 143 and two Bolts 140 Attach Seat Pad 50 to Seat Pad Support 27 using two Washers 143 and two Allen Bolts 127 Slide both assemblies into receptacles as shown in Figure 16 Figure 16 ...

Page 31: ... Slide the Long Foam Tube 34 through the hole in Seat Pad Support 27 Next slide two Plastic Washers 90 two Upholstered Roller Pads 58 and two Big Plugs 89 onto each end of Long Foam Tube 34 Next slide two Upholstered Roller Pads 58 onto each side of Leg Hold Frames 29 30 and secure using two Big Plugs 89 Figure 17 ...

Page 32: ...dentify exact location of pulleys See Page 43 Cable View for more detail Start by threading cable end into Top Plate 55 You will need the following for installation Pulley 57 Qty 7 Cable 110 Qty 1 Nut 144 Qty 7 Long Pulley Spacer 123 Qty 4 Longer Pulley Spacer 121 Qty 4 Cable Retainer Bracket 46 Qty 1 Figure 18 Bolt 134 Qty 2 Bolt 135 Qty 1 Bolt 136 Qty 1 Bolt 137 Qty 1 Bolt 141 Qty 2 ...

Page 33: ... all cables out completely and make sure all twisting is removed before installing Install Leg Press Cable Substitute 113 as detailed in Figure 19 Follow dotted lines to identify exact location of pulleys You will need the following for installation Cable Adapter 124 Qty 1 Cable 113 Qty 1 Bolt 139 Qty 1 Washers 143 Qty 2 Nylon Locknut 143 Qty 1 Figure 19 ...

Page 34: ... See Page 43 Cable View for more detail Start by installing cable under the pulley at Leg Extension location You will need the following for installation Pulley 57 Qty 6 Cable 111 Qty 1 Nut 144 Qty 6 Long Pulley Spacer 123 Qty 4 Longer Pulley Spacer 121 Qty 2 Short Pulley Spacer 122 Qty 2 Cable Retainer Bracket 46 Qty 1 Figure 20 Bolt 134 Qty 1 Bolt 136 Qty 1 Bolt 137 Qty 1 Bolt 138 Qty 1 Bolt 141...

Page 35: ...lling Install Pec Dec Cable 112 as detailed in Figure 21 Follow dotted lines to identify exact location of pulleys See Page 43 Cable View for more detail You will need the following for installation Cable 112 Qty 1 Pulley 57 Qty 3 Bolt 141 Qty 3 Washers 143 Qty 6 Nut 144 Qty 3 Philips Screw 103 Qty 2 Figure 21 ...

Page 36: ...hest Cable 114 as detailed in Figure 22 Follow dotted lines to identify exact location of pulleys See Page 43 Cable View for more detail Start by installing cable into the Press Station weight stack You will need the following for installation Pulley 57 Qty 2 Cable 114 Qty 1 Nut 144 Qty 3 Washer 134 Qty 4 Bolt 141 Qty 3 Figure 22 ...

Page 37: ...le 115 as detailed in Figure 23 Follow dotted lines to identify exact location of pulleys See Page 43 Cable View for more detail Start by threading the cable into the floating pulley bracket You will need the following for installation Pulley 57 Qty 1 Cable 115 Qty 1 Nut 144 Qty 2 Washer 134 Qty 2 Bolt 141 Qty 2 Figure 23 Floating Pulley ...

Page 38: ...Lat Cable 110 using two Gear Hooks 87 and Short Chain 88 Connect Ab Strap 60 or Lat Strap 61 to Low Row Cable 111 using one Gear Hook 87 Connect Short Lat Bar 44 or Ankle Strap 62 to Low Row Cable 111 using two Gear Hooks 87 and Long Chain 116 Figure 24 ...

Page 39: ...ur Washers 117 and four Allen Bolts 98 Install Weight Shroud 42 to the center of both weight stacks and secure using four Washers 117 and four Allen Bolts 98 Locate placard inside packing material and place on the center Weight Shroud 42 Figure 25a Figure 25 Figure 25a Note Tighten all hardware securely ...

Page 40: ...Assembly 40 Congratulations You have completed the assembly of your new KPS 2050 ...

Page 41: ...0 5 29 25 20 25 55 55 52 25 49 5 35 75 24 75 65 65 61 75 58 5 42 25 29 25 75 75 71 25 67 5 48 75 33 75 85 85 80 75 76 5 55 25 38 25 95 95 90 25 85 5 61 75 42 75 105 105 99 75 94 5 68 25 47 25 115 115 109 25 103 5 74 75 51 75 125 125 118 75 112 5 81 25 56 25 140 140 133 126 91 63 155 155 147 25 139 5 100 75 69 75 170 170 161 5 153 110 5 76 5 185 185 175 75 166 5 120 25 83 25 200 200 190 180 130 90 ...

Page 42: ...unit can be purchased with either a 200 LB or 250 LB weight stack Depending on which weight stack you have purchased will determine which weight stack sticker numbers will be used The weight stack images below show which weight stack sticker numbers are to be used on your weight stack Please note that these stickers should not be put on until the entire unit has been assembled and all bolts and nu...

Page 43: ...Cable View 43 ...

Page 44: ...Top View 44 ...

Page 45: ...Exploded View 45 ...

Page 46: ...223 00011 Right Squat Arm 1 112 229 00050 Pec Dec Cable 1 37 223 00010 Left Squat Arm 1 113 229 00049 Leg Press Substitute Cable 1 38 230 00021 Press Station Shaft 1 114 229 00055 Long Chest Cable 1 39 219 00034 Bench Back Pad Adj Frame 1 115 229 00056 Short Chest Cable 1 40 219 00288 Foam Shaft 1 116 229 00057 Long Chain 1 41 223 00275 Weight Shroud A 2 117 202 00158 Washer ĳ9 ĳ22 2 9 42 223 0027...

Page 47: ...ned to Keys to obtain warranty service You must prepay any shipping charges export taxes custom duties and taxes or any other charges associated with transportation of the parts or Product In addition you are responsible for insuring any parts or Product shipped or returned You assume the risk of loss during shipment You must present Keys with proof of purchase doc uments including the date of pur...

Page 48: ...Customer Service 1 888 340 0482 Keys Fitness 4009 Distribution Drive Suite 250 Garland TX 75041 www keysfitness com ...

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