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Parts List

25

Ref #

Part #

Description

Qty

Ref #

Part #

Description

Qty

1

423-00014 TOP RAIL, HEALTHTRAINER

1

67

402-00035 SCREW ST2.9*6.5

19

2

423-00021 LEFT UPRIGHT

1

68

402-00035 SCREW ST2.9*6.5

4

3

423-00022 RIGHT UPRIGHT

1

69

402-00107 CHAMFER BOLT ST4.8*25

4

4

423-00023 DECK FRAME

1

70

402-00023 NYLON LOCK NUT M10

6

5

423-00024 BASE FRAME

1

71

402-00021 NYLON LOCK NUT M8

3

6

423-00025 ELEVATION FRAME

1

72

402-00108 JAM NUT M8

4

7

423-00026 ELEVATION SUPPORT

1

73

402-00026 WASHER 9*16*1.6 (mm)

3

8

419-00013 LINKAGE PLATE

2

74

402-00164 GEAR WASHER, D8

8

9

404-00002 POLY V-BELT 200J8(508J8)

1

75

402-00109 WASHER 11*23*2

4

10

404-00012 WALKBELT, 20X56 NW RHOMBUS BELT, 4500T

1

76

402-00110 SCREW 8-32-3/8

1

11

403-00007 WALKING BOARD, 20*56 NW

1

77

402-00015 PHILIP SCREW ST4.2*16

1

12

409-00007 FRONT ROLLER

1

78

402-00104 SHOULDER ALLEN BOLT M8*80

2

13

409-00008 REAR ROLLER

1

79

402-00113 GEAR WASHER D5

1

14

406-00091 MOTOR COVER

1

80

402-00079 SPRING WASHER 2.5MM

2

15

406-00063 LEFT FENDER, HT65/75/85T

1

81

402-00046 CLIP NUT

4

16

406-00064 RIGHT FENDER

1

82

402-00048 PAN SPRING WASHER 10*19*0.25

4

21

419-00021 END CAP LEFT SILVER, 45/5500T

1

83

402-00114 SHOULDER ALLEN BOLT M8*60

1

22

419-00020 END CAP, RIGHT SILVER, 45/5500T

1

84

402-00115 PHILIP SCREW ST3.5*13

4

23

406-00072 FRONT WHEEL

2

85

402-00116 CHAMFER BOLT ST4.8*16

3

24

406-00044 REAR WHEEL

4

86

402-00034 ALLEN WRENCH 110*75*6

1

25

419-00012 REAR WHEEL SHAFT

2

87

413-00012 ENCODER HARNESS

1

26

406-00073 ELEVATION WHEEL

4

88a

413-00013 CONSOLE HARNESS, 3PC

1

27

406-00074 TOP HANDLE

2

88b

413-00025 CONSOLE HARNESS B

1

28

406-00075 BOTTOM HANDLE

2

88c

413-00026 CONSOLE HARNESS C

1

29

410-00020 PULSE RECEPTACLE PLATE - TOP

2

89a

413-00023 SPD AND INCL HARNESS  B

2

30

410-00021 PULSE RECEPTACLE PLATE - BOTTOM

2

89b

413-00021 SPD AND INCL HARNESS  A

2

31

406-00076 DOME END CAP 35mm

2

90a

413-00022 EKG HARNESS A

1

32

405-00018 EXTRUSION, 35*84*1275 (BRIGHT SURFACE)

2

90b

413-00024 EKG HARNESS B

1

33

406-00092 BOTTOM SHEET, HT75/85/95T, 4500/5500

1

91

413-00017 JUMPER WIRE

1

34b

406-00152 BUMPER, RH60 WHITE

6

92

413-00004 POWER CORD

1

34e

406-00135 ISOLATOR, IRREGULAR RH50, 4600T/5600T/66

2

93

408-00015 CIRCUIT BREAKER IN-011

1

35

410-00036 LATCH SET

1

94

408-00024 ENCODER

1

36

419-00014 STOPPER BRACKET

1

95

408-00022 FUSE, 08-0156, 12AMP

1

37

402-00103 METAL BUSHING

2

96

408-00023 FUSE, 08-0157, 15AMP

1

38

419-00015 BOLT SHAFT A

2

97

408-00005 FERRITE CORE

1

39

419-00016 BOLT SHAFT B

2

98

407-00006 SPEED INCLINE PCB, 07-0079

2

40

406-00079 BASE BUMPER, 28*25*13

6

99

413-00016 REED SWITCH

1

41

419-00019 BELT GUIDE BRACKET, HT95T/4500T/5500T

2

100 413-00031 TEL-LINE, HT95T/HT65T.1/75T.1, 4500/5500

1

42

410-00041 SOFT DROP SHOCK, 900N

1

101 406-00114 PLASTIC SUPPORT CLIP, 4500T/5500T

4

43

406-00045 ADJUST SUPPORT

2

102 407-00021 CONSOLE PCB, 07-0089, 5 LCD BLUE

1

44

406-00080 CORD SPACER

4

103 406-00117 PCB MEMBRANE, 08-0164, 4500T

1

45

406-00057 POWER CORD SPACER

1

104 407-00018 EKG MODULE, 07-0092

1

46

419-00009 REED SWITCH PLATE

1

105 402-00090 KILL SWITCH MAGNET

1

49

406-00111 CONSOLE ALLIANCE WRAP, 06-0175, SILVER

1

106 412-00008 MOTOR,12-0057

1

50

406-00151 ELECTRIC MACHINERY FAN, 4600T/5600T

1

107 406-00090 FAN FOR MOTOR

1

51

406-00112 LEFT JUNCTION BOX, 4500T/5500T

1

108 408-00027 TRANSFORMER, HT95T/4500T/5500T

1

52

406-00113 RIGHT JUNCTION BOX, 4500T/5500T

1

109 407-00007 MOTOR CONTROLLER, 08-0158

1

53

402-00135 WASHER, DISHING

10

110 412-00007 ACTUATOR, IN-064

1

54

406-00109 BUMPER

2

111 414-00009 SPEED DECAL, 14-0520

1

55

402-00008 HEX BOLT M10*60

1

112 414-00008 INCLINE DECAL, 14-0521

1

56

402-00009 HEX BOLT M10*45

1

113 414-00085 OVERLAY, 4600T

1

57

402-00010 ALLEN BOLT M8*50

2

114 514-00001 KEYS FITNESS DECAL

1

58

402-00011 ALLEN BOLT M8*15

8

115 414-00096 DECAL END CAP, 4600T

1

59

402-00105 ALLEN BOLT M10*15

4

116 514-00001 KEYS FITNESS DECAL

1

60

402-00106 CHAMFER BOLT M6*25

8

117 414-00002 SAFETY KEY DECAL, IN-008

1

61

402-00018 PHILIP SCREW M6*12

11

118 414-00036 SERIAL LABEL, INRAY

1

62

402-00163 SCREW, THREAD FORMING PAN M4X12

12

119 414-00045 LABEL, HP FOR 4500T/HT75T.1

1

63

402-00067 PHILIP SCREW ST4.2*16

41

120 415-00057 OWNERS MANUAL 4600T/5600T

1

64

402-00031 PHILIP SCREW ST4.2*13

6

136 502-00014 GENERIC KEYS FITNESS

1

65

402-00031 PHILIP SCREW ST4.2*13

4

137 414-00088 HEART RATE CHART, 4600T/5600T/6600T

1

66

402-00031 PHILIP SCREW ST4.2*13

26

139 414-00101 DECAL SIDE PLATFORM, 4500T/5600T/6600T

2

4600T Treadmill Parts List Rev A

Summary of Contents for 4600T

Page 1: ...roducts 4009 Distribution Drive Suite 250 Garland TX 75041 www keysfitness com Model Name 4600T Serial Number Write down for future reference Serial Number Decal Location 415 00057 07 06 Rev A CAUTION Read all precautions and instructions in this manual before using this equipment ...

Page 2: ...ts 11 Console Panel Functions 12 Program Operation 13 14 Program Profiles 15 Monitoring Your Heart Rate 16 17 Warm Up Exercises 18 Changing to MPH or KM 19 Calibration Sequence 20 Belt Adjustment 21 Maintenance Instructions 22 Error Messages 23 Troubleshooting 24 Parts List 25 26 Exploded View 27 28 Warranty Information 29 ...

Page 3: ...rd underneath your treadmill Do not operate the treadmill with a damaged or frayed power cord 6 Wear comfortable good quality walking or running shoes and appropriate clothing Do not use the treadmill with bare feet sandals socks or stockings 7 Always straddle the belt and allow it to start moving before stepping onto the belt 8 Hold on to handrail when adjusting speed or other controls 9 Always e...

Page 4: ...n to see if the medication will affect your exercise heart rate If you have heart problems you are not active and or are over the age of 35 years do not use the pre set treadmill programs or start an exercise program without first contacting and receiving approval from your physician To avoid the risk of electrical shock always keep the console dry Do not spill liquids on the console Keys Fitness ...

Page 5: ...lowing parts required for assembly Parts List Console Left Upright Right Upright Safety Key Allen Wrench Manual Left Junction Box Right Junction Box Right Fender Left Fender Philip Screw M6 12 2 pcs Philip Screw ST4 2 13 6 pcs Washer 9 22 2 12 pcs Allen Bolt M8 15 12 pcs Base 1 Owner s Manual 2 Base Assembly 3 Console Assembly 4 Left and Right Upright 5 Left and Right Fender 6 Safety Key Reed Swit...

Page 6: ...d right uprights tube through the holes in the left and right fenders Figure 1 Figure 2 Figure 2 Step 1 Slide the fenders up the upright assembly and pull the console harness through the hole in bottom of the left upright tube Assembly requires the included allen wrench Do not plug in the power cord until all assembly steps are completed ...

Page 7: ...5 Figure 3 Figure 4 Figure 3 Step 1 Connect the Console Harness coming from Left Upright to Cable Harness coming from Motor Cover Step 2 Attach Left Upright and Right Upright to Base using Allen Bolts M8x15 Qty 8 and Washer 9x22x2 mm Qty 8 Do not tighten bolts Figure 4 Step 1 Attach Console to Left and Right Uprights using Washers Qty 4 and Allen Bolts Qty 4 ...

Page 8: ...ness coming from Console Step 2 Attach the Left Junction Box as shown Step 3 Repeat for Right Junction Box Console Right Upright Left Upright Left Junction Box Incline Harness EKG Harness Console Harness Left Junction Box Philip Screw ST4 2 13 Figure 5 Figure 6 Figure 6 Step 1 Secure Console and Junction Boxes to Uprights using Phillips Screw ST4 2 13 Qty 4 ...

Page 9: ...T Treadmill Philip Screw ST4 2 13 Philip Screw M6 12 Philip Screw M6 12 Philip Screw ST4 2 13 Right Fender Isolator Figure 7 Step 1 Tighten all Hardware Step 2 Secure Right Fender using one Phillips Screw ST4 2 13 and one Phillips Screw M6 12 Step 3 Repeat for Left Fender Figure 7 ...

Page 10: ...ving the treadmill With the treadmill in the folded locked position safety latch is engaged grasp the handrail and place one foot on the center of the base crossbar as shown in the photo below Next with a firm grasp on the handrail carefully tilt the treadmill back until it rolls freely on the wheels Using extreme caution move the treadmill to the desired location To set the treadmill down place o...

Page 11: ... most hardware stores The manufacturer recommends a single outlet surge protector with UL 1449 rating as a Transient Voltage Surge Suppressor TVSS with UL suppressed voltage rating of 400V or less and an electrical rating of 120VAC 15 amps This treadmill must be grounded to reduce the risk of electrical shock Grounding provides a path of least resistance for electric current should the treadmill m...

Page 12: ...line in percent of grade 0 10 in 0 5 increments SPEED WINDOW SPEED Indicates MPH miles per hour or KPH kilometer per hour in 1 increments CENTER BRICKYARD WINDOW Displays one eighth mile track in Manual mode Indicates position on track by a blink In program mode shows the change in speed profile across the interval range 1 10 and shows position with a blinking action In Program mode the treadmill ...

Page 13: ...ro 6 To pause your workout press PAUSE 7 To re start after pausing Press the PAUSE button WARNING THE TREADMILL BELT WILL RESUME AT THE SPEED THE TREADMILL WAS MOVING BEFORE PAUSING 8 Countdown Time Preset Speed and or Incline Time Speed and Incline may be preset prior to getting started First press the POWER button then press the ENTER PROGRAM button the time window will blink Use the SPEED or bu...

Page 14: ...t program Fat Burn Cardio and Warm up can be customized in the P1 or P2 mode To change the pre set settings in P1 or P2 mode select the desired program and mode with PROGRAM UP and DOWN buttons After making your selection with ENTER PROGRAM but ton you can tailor your workout with custom Time Speed and Incline 1 The TIME window will blink Use the SPEED or arrows to select your workout time Press E...

Page 15: ... The Warm Up Program is designed to gradually increase the treadmill Speed and Elevation in the first segment warm up and gradually decrease the treadmill Speed and Elevation in the last segment cool down This is also known as a Plateau program 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 1 0 SPEED INCLINE 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 1 0 SPEED INCLINE 12 11 10 9 8 7 6 5 4 3 2 1 1 ...

Page 16: ... months of exercising the AHA recommends aiming for the lower part of the target heart rate zone 60 then gradually progressing up to 75 According to the AHA exercising above 75 of your maximum heart rate may be too strenu ous unless you are in top physical condition Exercising below 60 of your maximum will result in minimal cardiovascular conditioning Check your pulse recovery rate If your pulse i...

Page 17: ...range Cardiovascular conditioning range Fat burning range 20 25 30 35 40 45 50 55 60 65 AGE 200 195 190 185 180 175 170 165 160 155 170 166 162 157 153 149 145 140 136 132 150 146 143 139 135 131 128 124 120 116 120 117 114 111 108 105 102 99 96 93 TARGET HEART RATE ZONE ...

Page 18: ...our calves Achilles tendons and ankles QUADRICEPS STRETCH With one hand against a wall for balance reach back and grasp one foot with your other hand Bring your heel as close to your buttocks as possible Hold for 15 counts then relax This will stretch your quadriceps and hip muscles INNER THIGH STRETCH Image not Shown Sit with the soles of your feet together and your knees outward Pull your feet t...

Page 19: ... OFF on the console Do not unplug treadmill Attach the magnet safety key to the console 2 Activate the calibration mode switch by inserting the eraser end of a pencil into the opening in the backside of the console see diagram below 3 Depress the calibration mode switch ONCE CL11 should appear in the TIME window 4 Pressing the SPEED button will activate your choice 5 To accept the setting press th...

Page 20: ...eed window pressing the Speed button will toggle options Choose 10 or 16 for KPH mode press Enter 8 CL23 FFF UUU or HHH will be displayed in the Speed window pressing the Speed button will toggle options Choose UUU press Enter 9 CL24 111 or 222 will be displayed in the Speed window pressing the Speed button will toggle options Choose 222 press Enter 10 CL25 Verify is displayed press Enter 11 CL26 ...

Page 21: ...to run at 1 mph Using the hex key provided turn the right rear roller adjustment bolt turn in the clockwise direction Next run the treadmill at 2 5 mph You should see the belt start to correct itself moving back toward the center Repeat the above proce dure until the walking belt is centered It may be neces sary to set walking belt tension once you have completed this procedure if the belt feels l...

Page 22: ...s far under as you can reach If you feel signs of silicone no further lubrication is required If it feels dry to the touch lubrication is needed Keys Fitness recommends Lube N Walk for cleaning and lubricating the treadmill belt and deck Ask your retailer or call Keys Fitness at 888 340 0482 TO APPLY LUBRICANT TO THE WALKING BOARD 1 Take foam wand applicator without lube and insert it in between t...

Page 23: ... from belt motor Attempt calibration See Calibration Sequence section on page 20 of this Owners Manual for detailed information E22 Under Speed condition detected from the belt motor Attempt calibration See Calibration Sequence section for detailed information E33 Over Speed condition detected from the belt motor Attempt calibration See Calibration Sequence section for detailed information E44 Stu...

Page 24: ...l breaker box and the circuit breaker for the room where the treadmill is located If it has tripped reset or have an electrician replace the breaker in home 3 If the treadmill will not operate please call Keys Fitness Customer Service at 888 340 0482 Treadmill walking belt slows during use 1 Check to make sure the treadmill is securely plugged into an UL listed surge protector rated at 15 amps wit...

Page 25: ...SOLATOR IRREGULAR RH50 4600T 5600T 66 2 93 408 00015 CIRCUIT BREAKER IN 011 1 35 410 00036 LATCH SET 1 94 408 00024 ENCODER 1 36 419 00014 STOPPER BRACKET 1 95 408 00022 FUSE 08 0156 12AMP 1 37 402 00103 METAL BUSHING 2 96 408 00023 FUSE 08 0157 15AMP 1 38 419 00015 BOLT SHAFT A 2 97 408 00005 FERRITE CORE 1 39 419 00016 BOLT SHAFT B 2 98 407 00006 SPEED INCLINE PCB 07 0079 2 40 406 00079 BASE BUM...

Page 26: ...0 1 3 1 K 4 6 0 0 T 132 K e y s fi tn e s s 136 137 T A R G E T Z O N E T A R G E T Z O N E 139 139 K W ar ni ng 141 H P2 5 129 Mide in Ch ina QA QA Mide in Ch ina K 1 3 1 1 3 0 1 1 4 ATF KSA F safs dfja sdfj niw k ehn fasd fncv ilan f 140 C A U T IO N C A U T IO N 142 142 ...

Page 27: ...Exploded View 27 49 102 104 101 64 64 64 64 99 105 103 113 117 64 44 44 67 46 1 80 CONSOLE ASSEMBLY WIRE HARNESS 100 92 87 91 89a 90a 88a 88b 88c 89b 90b ...

Page 28: ...turned to Keys to obtain warranty service You must pre pay any shipping charges export taxes custom duties and taxes or any other charges associated with transportation of the parts or Product In addition you are responsible for insuring any parts or Product shipped or returned You assume the risk of loss during shipment You must present Keys with proof of purchase documents including the date of ...

Page 29: ...Customer Service 888 340 0482 Keys Fitness Products 4009 Distribution Drive Suite 250 Garland TX 75041 www keysfitness com ...

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