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Kettler Famili ano C-N, Translation Of The Original Operating Instructions

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Summary of Contents for Famili ano C-N

Page 1: ...NG INSTRUCTIONS IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE KB148 ZAKC46 KB148 ZBKC46 KB149 ZAFC46 KB149 ZBFC46 KB150 ZAFC46 KB150 ZBFC46 MY21K03 12_1 0_22 09 2020 Familia...

Page 2: ...3 1 4 Electric drive system 16 3 1 5 Motor 16 3 1 6 Rechargeable battery 16 3 1 7 Display 18 3 1 8 Riding light 18 3 1 9 Charger 18 3 2 Proper use 19 3 3 Improper use 20 3 3 1 Maximum permitted total...

Page 3: ...tery 48 6 12 Electric drive system 49 6 12 1 Switching on the electric drive system 49 6 12 2 Switching off the electric drive system 49 6 13 Display 50 6 13 1 Overview of actions on the display scree...

Page 4: ...8 3 Maintaining the stem 69 8 4 Adjusting the gear shift 69 8 4 1 Cable operated gear shift single cable 70 8 4 2 Cable operated gear shift dual cable 70 8 4 3 Cable operated twist grip dual cable 70...

Page 5: ...x service html Copyright KETTLER Alu Rad GmbH Distribution or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved Any...

Page 6: ...1 3 Laws standards and directives The operating instructions comply with the essential requirements specified in Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive 2014 30 EU ISO 2...

Page 7: ...s to take any action Stylised form Use Italics Glossary term Underlined in blue Link Underlined in grey Cross references Check marks Requirements Triangle Instruction for action 1 Instruction for acti...

Page 8: ...or the electric motor output shaft over 30 minutes 5 Maximum permitted total weight The maximum permitted total weight is the weight of the fully assembled pedelec with the rider and baggage 6 Year of...

Page 9: ...ft hand side on each page The identification number is composed of the document number the version number and the release date Type no Model Pedelec type KB148 ZAKC46 Familiano C 10 Cargo bike KB148 Z...

Page 10: ...damaged The battery may self ignite and explode Protect the battery against heat Never store next to hot objects Never expose the battery to sustained direct sunlight Avoid wide temperature fluctuatio...

Page 11: ...e fatal if swallowed or inhaled Never dismantle the brake system Avoid contact with skin Do not inhale vapours 2 2 2 Suspension oil Suspension oil in the fork and the rear frame damper is toxic to the...

Page 12: ...kin and eyes After inhalation Take in fresh air Immediately consult a doctor in case of any discomfort After skin contact Wash affected skin with soap and water and rinse well Remove contaminated clot...

Page 13: ...7 4 Battery fire The safety electronics may fail if the battery is damaged or faulty The residual voltage can cause a short circuit The battery may self ignite and explode 1 Keep your distance if the...

Page 14: ...cluded in the basic configuration 1 Front wheel 2 Fork 3 Front guard 4 Headlight 5 Handlebars 6 Stem 7 Frame 8 Seat post 9 Saddle 10 Pannier rack 11 Rear light and reflector 12 Rear guard 13 Rear whee...

Page 15: ...uid is in a closed hose system If the rider pushes the brake lever the brake fluid activates the brake on the wheel The pedelec features a disc brake on the front and rear wheels The mechanical brakes...

Page 16: ...ds on the selected gear The motor continues to drive the pedelec as long as the rider presses the push assist button on the handlebars The speed can be a maximum of 6 km h in this case The electric dr...

Page 17: ...is not being used Its battery life can be extended if the battery is well maintained and more importantly stored at the correct temperatures The charging capacity will decrease with age even if the b...

Page 18: ...may steam up from the inside if there are abrupt fluctuations in temperature This is not a malfunction Figure 7 BOSCH Purion display 3 1 8 Riding light When the riding light is activated the headlight...

Page 19: ...ires the appro priate training in particular riding in bends and braking should be practised The strain on the rider in particular the hands and wrists arms shoulders neck and back is accordingly high...

Page 20: ...ons stunt riding or acrobatics City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle City and trekking bicycles are not sports...

Page 21: ...ected to the BOSCH diagnosis tool data is transferred to Bosch eBike Systems Robert Bosch GmbH regarding the use of rechargeable battery including its temperature and cell voltage to help improve the...

Page 22: ...hands and arms 2 5 m s Highest effective value of weighted acceleration for the entire body 0 5 m s Table 10 Emissions from the pedelec Axle nut tightening torque 35 Nm 40 Nm Handlebars clamping scre...

Page 23: ...ion class IP54 Operating temperature 5 C 40 C Storage temperature 10 C 40 C Permitted charging temperature range 0 C 40 C Table 16 Technical data for BOSCH PowerPack 400 battery BBS265 Nominal voltage...

Page 24: ...c has been configured with eMTB mode eMTB mode appears briefly when the SPORT level of assistance is selected 3 5 2 3 Indicator unit km h or mph The speed can be displayed in km h or mph You can choos...

Page 25: ...n 8 5 Initial help 3 5 3 Battery level indicator Each battery has its own level indicator Figure 10 Example of a battery level indicator 1 On Off button battery 2 Battery level indicator The five gree...

Page 26: ...21 Pedelec technical data Area of use City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle Suitable for tarmacked and paved ro...

Page 27: ...ver drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps over 15 cm N...

Page 28: ...g points The box does not have any handles Type no Frame Box dim cm Weight kg Shipping weight kg KB148 ZAKC46 t b a t b a t b a t b a KB148 ZBKC46 t b a t b a t b a t b a KB149 ZAFC46 t b a t b a t b...

Page 29: ...t the battery in a dry clean position where it is protected from direct sunlight 4 2 3 Shipping a pedelec When shipping the pedelec we recommend that you have the specialist dealer partially dismantle...

Page 30: ...tion surfaces of the brake Before longer periods without use it is recommendable to have your specialist dealer carry out an inspection and basic cleaning and apply preservative agent 4 3 1 2 Carrying...

Page 31: ...a pedelec which has not yet been sold is automatically handed to customers as soon as it appears ready to ride For this reason every pedelec must be prepared so it is fully ready for use immediately a...

Page 32: ...fork steerer increase the quick release lever tensioning To do so turn the knurled nut slightly in a clockwise direction with the quick release lever open 3 Close the lever and check the stem is firm...

Page 33: ...sh with injuries Wear sturdy footwear and close fitting clothing WARNING CAUTION Crash caused by difficult to spot damage If the pedelec topples over or you have a fall or an accident there may be dif...

Page 34: ...increases as the temperature drops Battery performance is reduced As a result you should expect the range to be shorter than normal in winter Use a thermal protection sleeve on the battery in winter C...

Page 35: ...pecialist dealer if the problem persists 440 Battery internal error 1 Re start the system 2 Contact your specialist dealer if the problem persists 450 Internal software error 1 Re start the system 2 C...

Page 36: ...2 Contact your specialist dealer if the problem persists Code Description Method of resolution Table 25 List of display screen error messages 605 Temperature error The pedelec is outside the permitted...

Page 37: ...Contact your specialist dealer 850 Internal ABS error Contact your specialist dealer 860 861 Error in the power supply 1 Re start the system 2 Contact your specialist dealer if the problem persists 87...

Page 38: ...nd the suspension to your body and your preferred riding style before the first ride 6 5 1 Adjusting the saddle 6 5 1 1 Adjusting the saddle tilt The saddle tilt must be adjusted to the seat height th...

Page 39: ...c near to a wall so that you can lean on the wall to support yourself or ask another person to hold the pedelec for you 1 Climb onto the bicycle 2 Place the pedals into the vertical position with your...

Page 40: ...4 Setting the brake The brake lever grip distance can be adjusted to ensure that it can be reached more easily The pressure point can also be adjusted to the rider s preferences Contact your speciali...

Page 41: ...ver moves closer to the handlebar grip Turn the setting screw clockwise towards plus The brake lever moves away from the handlebar grip 6 5 5 2 Setting the pressure point on a brake lever The pressure...

Page 42: ...100 Front GT Irack 08949 110 Carrier basket small 08949 120 Carrier basket large 08949 130 Familiano L Sideblades short 08949 140 Familiano L Sideblades long 08949 150 Table 27 Accessories Crash caus...

Page 43: ...which is approved for towing a trailer will bear an appropriate adhesive label You may only use trailers with a tongue load and weight which do not exceed the permitted values Figure 23 Trailer sign T...

Page 44: ...the left and remove 6 6 4 Tubeless and airless Bicycle riding without tubes reduces the risk of tyre punctures or even avoids them completely The specialist dealer will advise you on choosing a suitab...

Page 45: ...cycle has a hydraulic rim brake check whether the locking levers are fully closed in their final positions Check the front and rear wheel brakes to make sure that they are working properly To do so pu...

Page 46: ...the rider needs to steer and brake This can lead to a loss of control This may cause a crash with injuries You should practice how to use a loaded pannier rack safely before using the pedelec in publ...

Page 47: ...ry can remain on the pedelec or can be removed for charging Interrupting the charging process does not damage the battery 1 Remove the cable connection cover if necessary 2 Connect the mains plug of t...

Page 48: ...utside its mount only 6 11 4 Using double battery model with a single battery only One of the charging sockets is not accessible or is sealed with an end cap on pedelecs with two batteries If you wish...

Page 49: ...set on the display As soon as the system has been activated ACTIVE LINE PERFORMANCE LINE appears briefly on the display 6 12 2 Switching off the electric drive system As soon as you stop pushing the...

Page 50: ...een brightness in such a way that you can see text and icons sufficiently clearly Symbol Designation 1 WALK Push assist button 2 USB port 3 On Off button display 4 Indicator 5 Plus button 6 Minus butt...

Page 51: ...6 14 2 Selecting the level of assistance Press the plus button briefly 1 s to increase the level of assistance Press the minus button briefly 1 s to reduce the level of assistance 6 14 3 Journey infor...

Page 52: ...rightness in such a way that you can see text and icons sufficiently clearly 6 14 4 Using the USB port 6 14 5 Replacing the battery When the on board computer indicates LOW BAT on the screen the batte...

Page 53: ...they are inserted into the brake disc openings Always keep fingers well away from the rotating brake discs Burns caused by heated brake The brakes may become very hot during operation There is a risk...

Page 54: ...ion 6 15 1 Using the brake lever Figure 27 Front 2 and rear 1 brake lever Shimano brake used as an example Push the left hand brake lever to apply the front wheel brake Push the right hand brake lever...

Page 55: ...tionary As a general rule 50 70 of the transmission range can be used when stationary The remaining part of the transmission range can be adjusted when riding I II 1 2 2 1 Crash caused by incorrect us...

Page 56: ...em automatically adjusts transmission to the rider s desired pedalling frequency 6 16 5 Switching gear manually 6 16 5 1 Changing down Switch to a low transmission ratio for setting off or driving uph...

Page 57: ...6 3 to ensure protection against theft Notice Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure This can destroy the tyres Never park the pedelec in...

Page 58: ...ning the battery once a month Chain mainly tarmacked road every 250 300 km Basic cleaning and preservation of all components at least every six months Clean the charger at least every six months Clean...

Page 59: ...tergent and a toothbrush 4 Service the drive elements after cleaning Crash caused by brake failure The braking effect may be unusually poor temporarily after cleaning servicing or repairs This may cau...

Page 60: ...n cleaning devices or chain cleaning baths Risk of fire and explosion due to penetration by water The battery is only protected from simple spray water Penetration by water can cause a short circuit T...

Page 61: ...vicing the drive elements 1 Spray the cassette the chain wheels and the front derailleur with a degreasing agent 2 Clean coarse dirt with a brush after soaking for a short time 3 Wash down all parts w...

Page 62: ...delecs with this equipment The tyre pressure cannot be measured on the simple Dunlop valve The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump It is r...

Page 63: ...in the process The tyre pressure has been adjusted as per the specifications 4 Remove the bicycle pump 5 Screw the valve cap tight 6 Screw the rim nut 1 gently against the rim with the tips of your f...

Page 64: ...hread locker such as Loctite blue then needs to be applied to the loosened screws and the screws tightened as per specifications Contact your specialist dealer if there is any wear or signs of corrosi...

Page 65: ...dge Injury due to damaged brakes Special tools and specialist knowledge are required to repair the brakes Incorrect or unauthorised assembly can damage the brakes This may lead to an accident with inj...

Page 66: ...very 200 hours FOX rear frame damper Complete maintenance full interior and exterior inspection damper overhaul air spring overhaul oil change and dust wiper replacement Every 125 hours or once a year...

Page 67: ...hours Maintenance of spring and damper unit for Paragon XC 28 XC 30 30 2015 and earlier Recon 2015 and earlier Sektor 2015 and earlier Bluto 2016 and earlier Revelation 2017 and earlier REBA 2016 and...

Page 68: ...plete maintenance of seat post for Reverb B1 Reverb Stealth B1 Every 400 hours Complete maintenance of seat post for Reverb AXS A1 Reverb Stealth C1 Every 600 hours All other suspension seat posts Mai...

Page 69: ...se lever position and clamping force Figure 34 Adjusting the quick release clamping force 8 3 Maintaining the stem Incorrectly fastened screws may come loose due to impact The stem may no longer be fi...

Page 70: ...ooth gear shift set the adjusting sleeves underneath the chain stay on the frame The shift cable has around 1 mm play when it is pulled out gently Figure 36 Adjusting sleeves 2 on two alternative vers...

Page 71: ...or light up but the drive system does not start up remove the battery 3 Insert the battery 4 Start the drive system 5 If the drive system does not start up remove the battery 6 Clean all the contacts...

Page 72: ...er if you still feel that the no assistance is being supplied The assisted journey distance is too short The battery does not perform as well in winter weather This does not indicate a problem The jou...

Page 73: ...the charger is connected The battery may be at the end of its useful life Replace old battery with new one The battery and charger become hot The temperature of the battery or the charger may have exc...

Page 74: ...nected which the system is unable to recognise 6 Contact your specialist dealer The gear level is not shown on the display screen The gear level is only shown if the electronic gear shift is used 1 Ch...

Page 75: ...o that its light beam shines on the road 10 m in front of the pedelec Three beeps are sounded A fault or warning has occurred This occurs when an error message is displayed Follow the instructions for...

Page 76: ...d help to protect the environment The pedelec battery motor display screen and charger are recyclable materials You must dispose of and recycle them separately from the domestic waste in compliance wi...

Page 77: ...ano BR MT420 4 piston Front brake lever Shimano MT402 Disc front Shimano SR MT30 180mm Rear brake Shimano BR MT420 4 piston Rear brake lever Shimano MT402 Disc rear Shimano RT EM300 180mm Front rim RY...

Page 78: ...5 Disc front Magura Storm HC 180mm Rear brake Magura MT4 2 piston Rear brake lever Magura MT4 Disc rear Magura Storm HC 180mm Front rim RYDE Andra 40 double wall Rim rear RYDE Andra 40 double wall Hub...

Page 79: ...Magura MT5 Disc front Magura Storm HC 180mm Rear brake Magura MT4 2 piston Rear brake lever Magura MT4 Disc rear Magura Storm HC 180mm Front rim RYDE Andra 40 double wall Rim rear RYDE Andra 40 doubl...

Page 80: ...t missing New bell as specified in the parts list Suspension elements Fork suspension fork Check for damage O K Damage detected New fork as specified in the parts list Rear frame damper Check for dama...

Page 81: ...ling 10 too fast slow Take pedelec out of service until the source of the error is found Cabling Visual inspection O K Failure in system damage kinked cables New cabling Battery mount Firmly in positi...

Page 82: ...e Retighten screws Attachments 6 months Check mount fastening O K Loose Retighten screws Bell 6 months Functional check O K No ring too quiet missing New bell as specified in the parts list Suspension...

Page 83: ...heck O K Loose Retighten screws Shift cables 6 months Check for damage Functional check O K Loose or defective Adjust shift cables new shift cables if necessary Front derailleur 6 months Check for dam...

Page 84: ...adjust gear shift Suspension components fork shock absorber seat post 6 months Functional check O K Suspension too deep or no longer exists Locate defective component and correct Electric drive 6 mont...

Page 85: ...MY21K03 12_1 0_21 09 2020 85 Documents Notes...

Page 86: ...MY21K03 12_1 0_21 09 2020 86 Documents 11 4 Charger operating instructions 0123435678 9 78 7 3951 8 ABC D ABC D ABC...

Page 87: ...15A Output 36V 6A Made in Vietnam Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batteries Input 230V 50Hz 1 5A Output 36V 4A Made in PRC Robert Bo...

Page 88: ...MY21K03 12_1 0_21 09 2020 88 Documents D Compact Charger A G A C EBE D F...

Page 89: ...MY21K03 12_1 0_21 09 2020 89 Documents D EBE D F A G A C...

Page 90: ...MY21K03 12_1 0_21 09 2020 90 Documents D A G A C EBE D F...

Page 91: ...C 0 0 0 C 0 C H G M G N G C 0 G N N G G G C 0 0 G G G M G G G G C C 0 0 C 0 0 C 0 C G N G C 0 0 0 0 0 G G G G G G C C C C C 0 0 0 0 C G M G N C C 0 0 C 0 K G G G N G G L G G G G V S Pk G A CBU G L 0 7...

Page 92: ...J G N G G G G B G L N G C 0 C G G NN N G G A OG M G L N G 0 C 0 C M M G G G G N G G G G C 0 G C G G NN B G N G G M M G G L P N G N G G G G G G 0 0 0 0 C C C 0 N G M G N G G G OG M G L N G N N A M G G...

Page 93: ...NN 5 H N G G G G M N G G G G N G L M G N G G N G N G M N N G G G G N M G G N G N G G G N D 0 0 0 0 A N C B G G A C H G N G G G G G G H G G G G G G G G G G 5 C C B G G C B G BG A B N G M G N BG G M G G...

Page 94: ...cle pedelec Source EN 15194 2017 electrically power assisted cycle equipped with pedals and an auxiliary electric motor which cannot be propelled exclusively by means of the auxiliary electric motor e...

Page 95: ...oarse pebble tracks forest trails and other general off road tracks where tree roots and rocks are likely to be encountered Permitted total weight Source EN 15194 2017 weight of the fully assembled pe...

Page 96: ...of manufacture Source ZEG the year of manufacture is the year in which the Pedelec was manufactured The production period is always from August to July of the following year Young adult bicycle Sourc...

Page 97: ...4 35 EU have been met in compliance with Appendix I No 1 5 1 of the Machinery Directive 2006 42 EC The following harmonised standards have been applied ISO 20607 2018 Safety machinery Instruction hand...

Page 98: ...MY21K03 12_1 0_21 09 2020 98 Appendix II Declaration of conformity for incomplete machine...

Page 99: ...MY21K03 12_1 0_21 09 2020 99 Appendix...

Page 100: ...MY21K03 12_1 0_21 09 2020 100 Appendix...

Page 101: ...y charging the battery 50 cleaning 60 position 24 Drive system switching off 49 switching on 49 E Electrical cable check 64 Emergency stop system 12 F Fork care 61 Frame battery inserting 47 remove 43...

Page 102: ...tion 24 Seat post 14 Shifter checking 64 setting 69 position 24 Spoke 15 Stem care 61 check 32 64 cleaning 59 Suspension fork cleaning 58 System message 25 35 T Trailer 43 Transportation 28 Transporti...

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