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Kettler BTR 300, Assembly Instructions Manual, Page: 17 / 26

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Parts List

No. 

Name

Specification

Qty

64

Tension wheel

Ø38x22

1

65

Tension spring

Ø18xØ2. 0x14

1

66

Tension spring

Ø11. 5xØ1. 2x13

1

67

Square magnet

30x25xt12

10

68

Magnet axis

Ø12x50

1

69

Deep groove ball bearing

6300-2RS

1

70

Flat washer

Ø34xØ25xt1.0

1

71

Deep groove ball bearing

6003-2RS

1

72

One-way kingpin ball bearing

Ø35xØ17x16

1

73

Small belt pulley

Ø30x64

1

74

Deep groove ball bearing

6000-2RS

1

75

Flywheel axis

Ø10x112.5

1

76

Flywheel

Ø280

1

77

Square pipe plug

20x40xt1.5

1

78

Handle pulse

2

79

Philips C.K.S self tapping screw

ST4x20

2

80

Round pipe plug

Ø28xt1.5

2

81

Philips C.K.S self tapping screw

ST4x25

7

82

Fixed magnet

1

83

Rotary hand bolt

Ø9xM16xP1. 5x83

1

84

Fixed tension wheel

1

85

Magnet

1

86

Motor belt

440PJ6

1

87

Foam grip

Ø29xt3. 0x600

2

88

Cover (L)

1

89

Cover (R)

1

90

Brake cable

L=350

1

91

Power adapter

1

92

Magnetic sensor

1

93

Power communication wire

1

94

Philips C.K.S.  self-tapping screw

ST4x16

8

95

Hex nut

M10

4

96

Allen C.K.S.  full thread screw

M10x38

1

Fixed tension wheel

Summary of Contents for BTR 300

Page 1: ...Assembly Instructions Kettler BTR 300 Exercise Bike Feb 2021 IMPORTANT PLEASE KEEP THIS BOOKLET FOR FUTURE REFERENCE THIS IS IMPORTANT INFORMATION REGARDING THE USE AND CARE OF YOUR EXERCISE EQUIPMENT ...

Page 2: ...ance on each side of exercise bike To protect the floor or carpet from damage place a mat under the exercise bike Keep the exercise bike indoors away from moisture and dust Maintain the using place ventilation Don t put any sharp things around the exercise bike Wear appropriate clothes while exercising do not wear loose clothes that could become caught on the exercise bike Always wear trainers for...

Page 3: ...thread screw M10 60 25 4 27 Spring washer Ø10 8 28 Curved washer Ø10 5 R100 t2 0 10 29 Philips pan head full thread screw M4 6 6 33 Hex locking nut M10 2 34 Flat washer Ø10 2 35 Allen C K S half thread screw M10 20 4 36 Allen C K S half thread screw M10 55 20 2 37 Philips pan head full thread screw M4 16 6 M10 Qty 2 M10x55x20 Qty 2 M4x16 Qty 6 M10x20 Qty 4 M10x60x25 Qty 4 Ø10 Qty 8 M4x6 Qty 6 Ø10 ...

Page 4: ... work area Make sure that you have cleared away a large enough space to properly assemble the unit Make sure the space is free from anything that may cause injury during assembly After the unit is fully assembled make sure there is a comfortable amount of free area around the unit for unobstructed operation NOTE Follow the instructions step by step Read and understand all instructions thoroughly b...

Page 5: ...uct without prior notice Dimension 1090x560x1490mm Speed Ratio 9 Flywheel Outer magnet with double way Ø280 9kg Up Down 9 level 270mm distance Front Back 70mm distance Console Bottle Holder Handle Bar Front Stabiliser Back Stabiliser Pedal L Saddle Pedal R ...

Page 6: ...2 to the main frame 1 with curved washer 28 spring washer 27 and Allen C K S half thread screw 26 1 2 Step 2 Attach the rear stabiliser 3 to the main frame 1 with curved washer 28 spring washer 27 and Allen C K S half thread screw 26 26 27 28 2 1 26 27 28 3 1 ...

Page 7: ...ttach saddles 5 to the saddle post 4 with casing 25 and handle knobs 23 do not tighten them Translate saddles 5 to proper position Then attach saddle decoration cover L 16 and saddle decoration cover R 17 to saddle post 4 with Philips C K S pan head full thread screw 29 Tighten the handle knobs 23 4 1 25 23 5 17 29 16 4 29 ...

Page 8: ...ver 13 and Upright post trim strip 46 to the main frame 1 Tip Do not fully tighten the Bolt yet Make sure that all screws are in the hexagonal hole 5 6 Step 6 Attach handlebar connection wire 11 to the upright post 6 Attach handlebar 7 to the upper upright post 6 Close handle clamp ring 22 and lock them with T shaped rotary knob 21 46 13 35 6 9 35 10 35 28 27 34 33 27 1 22 21 11 7 6 Step 5 Attach ...

Page 9: ...h console 8 to upper upright post 6 with Philips C K S full thread screw 24 Through handle bar cover L 14 and handle bar cover R 15 out of the handlebar 7 Then attach them to upper upright post 6 with Philips pan head full thread screw 37 7 8 Step 8 Attach and lock left pedal 18 and right pedal 19 to the main frame 1 15 37 12 9 11 6 24 7 14 37 8 1 19 18 ...

Page 10: ...hilips pan head full thread screw 37 9 20 37 6 Workout Tips The user is required to put their feet completely inside the pedal Adjust the magnetic resistance according to the user When ending the workout reduce the resistance and gently slow down the pedalling action until stationary ...

Page 11: ...Finished ...

Page 12: ...Half Drawing for Assembly ...

Page 13: ...dle cover R 1 18 Saddle cover R 1 19 Pedal R 1 20 Bottle holder Ø93x150 1 21 T shaped rotary knob M8x30 1 22 Handlebar clamp ring 1 23 Handlebar rotary knob 1 24 Philips C K S full thread screw M5x10 4 25 Bushing tube Ø10 5xØ14x10 1 26 Allen C K S half thread screw M10x60x20 4 27 Spring washer Ø10 8 28 Curved washer Ø10 SxR100xt2 0 10 29 Philips pan head full thread screw M4 6 6 33 Hex socking scr...

Page 14: ...Drawing for Assembly ...

Page 15: ...1 14 Handlebar cover L 1 15 Handlebar cover R 1 16 Saddle cover L 1 17 Saddle cover R 1 18 Saddle cover R 1 19 Pedal R 1 20 Bottle holder Ø93x150 1 21 T shaped rotary knob M8x30 1 22 Handlebar clamp ring 1 23 Handlebar rotary knob 1 24 Philips C K S full thread screw M5x10 4 25 Bushing tube Ø10 5xØ14x10 1 26 Allen C K S half thread screw M10x60x20 4 27 Spring washer Ø10 8 28 Curved washer Ø10 SxR1...

Page 16: ...C K S self tapping screw ST4 12 8 45 Magnet motor 1 46 Upright post trim strip 102x57x8 1 47 End cap 45x90xt1 5 4 48 Feet pad Ø49x22xM10x26 4 49 Allen C K S hollow screw Ø8 33 M6 15 2 50 Wheels Ø55 25 8 2 51 Allen C K S full thread screw M6 15 5 52 Deep groove ball bearing 6203 2RS 3 53 Hex nut M5 2 54 Hex full head screw M5 60 1 55 Philips washer head end cutting self tapping bolt ST4 12 1 56 Sad...

Page 17: ... 75 Flywheel axis Ø10x112 5 1 76 Flywheel Ø280 1 77 Square pipe plug 20x40xt1 5 1 78 Handle pulse 2 79 Philips C K S self tapping screw ST4x20 2 80 Round pipe plug Ø28xt1 5 2 81 Philips C K S self tapping screw ST4x25 7 82 Fixed magnet 1 83 Rotary hand bolt Ø9xM16xP1 5x83 1 84 Fixed tension wheel 1 85 Magnet 1 86 Motor belt 440PJ6 1 87 Foam grip Ø29xt3 0x600 2 88 Cover L 1 89 Cover R 1 90 Brake ca...

Page 18: ... 999 Watt Display Range 0 999 Setting Range 10 350 Item Description Up Select function or increase resistance level Down Select function or decrease resistance level Enter In STOP mode press it to confirm setting or selection Reset Hold on pressing down for 2 seconds computer will reboot and start from user setting Reverse to main menu during presetting workout value or in stop mode Start Stop Sta...

Page 19: ... pulse input console will enter into power saving mode Press any key may wake the console up Personal Data Setting After selecting user from U1 U4 press ENTER to confirm Press UP or DOWN to set SEX AGE Drawing 3 HEIGHT WEIGHT and confirm by pressing ENTER All data will be saved as user profile After setting console go to main menu and display as Drawing 4 In this page user can start workout direct...

Page 20: ...ause workout Press RESET to reverse to main menu Program Mode 1 Press UP or DOWN to select workout program choose Program Drawing 5 and press ENTER key to confirm 2 Press UP or DOWN to select program from P01 P12 the program profile will display by turn 3 Press UP or DOWN to preset workout TIME 4 Press START STOP keys to start workout During workout user can press UP or DOWN to adjust load level f...

Page 21: ...ey to confirm 2 Press UP or DOWN to select H R C 55 Drawing 8 H R C75 H R C 90 or TAG TARGET H R default 100 Drawing 9 and confirm by pressing ENTER 3 When select H R C 55 H R C75 H R C 90 console will display preset target value according to user age Press UP or DOWN and ENTER to preset workout TIME 4 When select TAG H R the preset value 100 is flashing as Drawing 9 Press UP or DOWN to adjust val...

Page 22: ...evel from 10 350 5 Press START STOP button to pause workout Press RESET to reverse to main menu Drawing 10 Body Fat Mode 1 During workout press START STOP to stop workout press BODY FAT key to start measure Drawing 11 2 Hold on hand grips after 8 seconds computer will show BMI FAT and fat symbol 3 Press BODY FAT key again reverse to main menu 4 Error code Console display E 1 Drawing 12 user is not...

Page 23: ...h the FX X 1 6 Drawing 15 F1 is the best F6 is the worst See below chart Press the RECOVERY button again to return the main display 4 During RECOVERY user may press RECOVERY button to back to main menu Without pulse inputted it is invalid to press RECOVERY button Drawing 13 BMI LOW LOW MED MEDIUM MED HIGH Scale Range 20 20 24 24 1 26 5 26 5 BMI Body Mass Index integrated Symbol Ø Ø Fat LOW LOW MED...

Page 24: ...e all setting and exercise data will stored until user start exercise again 3 If you experience problems with the computer remove the adaptor and plug back in This should resolve the issue Drawing 14 1 0 Outstanding 1 0 F 2 0 Excellent 2 0 F 2 9 Good 3 0 F 3 9 Fair 4 0 F 5 9 Below Average 6 0 Poor BMI Body Mass Index integrated Drawing 15 ...

Page 25: ......

Page 26: ... your working area is free of possible sources of danger for example don t leave any tools lying around Always dispose of packaging material in such a way that it may not cause any danger There is always a risk of suffocation if children play with plastic bags We reserve the right to make changes for technical reasons www kettler co uk Warranty For Home Use This product is covered by a 3 year warr...

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