Kenmore Sears 415.16650900 Use And Care Manual Download Page 14

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PARTS LIST

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.

14 • 464222209

Key Qty Description

Part Number

…

1 CASTER WRENCH

80000283

…

1 HARDWARE PACK

80006699

…

1 ASSEMBLY MANUAL,

ENGLISH

80019045

…

1 ASSEMBLY MANUAL,

SPANISH

80006773

NOT Pictured

Key Qty Description

Part Number

2 LOCKING CASTER

80000268

2 FIXED CASTER

80004093

1 BOTTOM SHELF

80006787

2 DOOR MAGNET ASSEMBLY

80008850

1 LEFT SIDE PANEL

80006788

1 RIGHT SIDE PANEL

80006789

1 LOWER BACK PANEL

80007578

1 GROMMET, F/ HOSE, BACK

PANEL

80006386

1 FIREBOX

80006697

1 LEFT OUTER SIDE PANEL, F/

FIREBOX

80018439

1 RIGHT OUTER SIDE PANEL, F/

FIREBOX

80018440

1 FIREBOX UPPER PANEL

80018441

1 HEAT SHIELD, F/ CONTROL

PANEL

80018442

1 MATCH HOLDER

80006654

3 MAIN BURNER

80018443

3 ELECTRODE, W/O WIRE, F/

MAIN BURNER

80018444

1 IGNITER SWITCH MODULE

80018315

1 HOSE VALVE REGULATOR

80018445

19A

1 CONTROL PANEL, TOP

80018507

19B

1 CONTROL PANEL, BOTTOM

80018508

4 BEZEL, F/ CONTROL KNOB

80018318

4 CONTROL KNOB

80018320

1 GREASE PAN, F/ FIREBOX

80018453

1 TOP LID

80006798

1 TOP LID HANDLE

80018386

1 LEFT HEAT SHIELD, F/ TOP LID

80018449

1 RIGHT HEAT SHIELD, F/ TOP

LID

80018450

1 INSERT, F/ TOP LID

80008533

RUBBER BUMPER, ROUND, F/
LID

80006625

2 RUBBER BUMPER,

RECTANGULAR, F/ LID

80006983

1 LOGO PLATE, KENMORE

80010544

1 HARDWARE F/ TOP LID

ASSEMBLY

80017592

1 FRONT BRACE

80007579

1 RIGHT SIDE SHELF

80007630

1 SKIRT, RIGHT SHELF

80018448

1 TOWEL BAR

80018385

1 LEFT SIDE SHELF

80007625

1 UPPER FASCIA (SKIRT), F/

LEFT SHELF

80018446

1 LOWER FASCIA W/ ART, F/

LEFT SIDE SHELF

80018447

Key Qty Description

Part Number

1 DRIP PAN, F/ SIDE BURNER

80018436

1 LID, F/ SIDE BURNER

80018383

1 CART UPPER BACK PANEL

80006696

1 SIDEBURNER

80018600

1 ELECTRODE, F/ SIDEBURNER

80015818

1 SIDEBURNER GRATE

80006640

1 HALOGEN LIGHT COMPLETE

W/ ADAPTER

80018496

1 HEAT SHIELD, F/ TANK,

80007581

1 LEFT DOOR, NO HANDLE

80018451

2 DOOR HANDLE

80018393

1 RIGHT DOOR, NO HANDLE

80018452

ELECTRONIC IGNITION
MODULE

80018343

HEAT SHIELD, F/ ELECTRONIC
IGNITION MODULE

80015536

CAP, F/ ELECTRONIC IGNITION
MODULE

80018347

1 ELECTRODE WIRE, F/

SIDEBURNER

80018307

1 CONDIMENT TRAY

80000266

3 FRONT MOUNTED

TEMPERATURE GAUGE

80005119

3 EMITTER PLATE

80005112

3 COOKING GRATE, MAIN

80006790

1 WARMING RACK

80006786

CYLINDER SCREW F/ TANK
SECURE

80006484

1 GREASE TRAY

80018309

If you are missing hardware or have damaged parts,
please call 1-800-241-7548 for replacement.

Summary of Contents for Sears 415.16650900

Page 1: ...bly Questions Call 1 800 241 7548 Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided Read and follow all Safety Assembly and Use and Care Instructions in this Guide before assembling and cooking with this grill Failure to follow all instructions in this Use and Care Guide may lead to fire or explosion which could result in propert...

Page 2: ...supplier or your fire department Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied Grill installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the ...

Page 3: ...nty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information in the U S A call 1 800 827 6655 Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major...

Page 4: ...s OPD safety feature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Tank Removal Transport And Storage Turn OFF all control knobs and L...

Page 5: ...ectrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution s Do not use household cleaning agents Damage to gas train components can result Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles Connecting Regulator To The LP Tank 1 LP tank must be properly secur...

Page 6: ...gas leak immediately close LP tank valve and call LP gas supplier or your fire department Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3 Completely open LP tank valve by turning OPD hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct befor...

Page 7: ...eferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and...

Page 8: ...RONIC IGNITION button 4 If ignition does NOT occur in 5 seconds turn burner control knob OFF wait 5 minutes for gas to clear away and repeat 5 Repeat above steps to light each burner individually Turning Grill Off Turn all knobs to OFF position Turn LP tank off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Push and turn burner control to Clicking should b...

Page 9: ... of grill covers offered by Sears or other qualified dealers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Assembly instructions before starting grill SPIDER ALERT If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take th...

Page 10: ...ndoors ONLY if LP tank is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning Burner Assembly instructions before starting grill USDA Safe Minimum Internal Temperatures Fish Pork Egg Dishes Steaks and Roasts of Beef Veal or Lamb Ground Beef Veal or Lamb Whole Poultry Turkey Chicken Duck etc Ground or Pieces Poultry Chicken Breast etc ...

Page 11: ...esigned to cook just as e ff iciently using 1 burner or zone as it does when utilizing all burners This method allows you the option of cooking small amounts of food without having to heat up your entire grill In order to utilize this method simply pre heat your grill using only the desired burner Once the grill is pre heated place food directly over the desired burner This allows you to conserve ...

Page 12: ...ol panel is in the OFF position and adapter plug is disconnected from outlet Release the screw securing the light socket Take out the socket and remove the lens Loosen the two screws which are locking the bulb Pull out the bulb and replace with a new bulb Step 1 Step 2 Step 3 Step 4 Step 5 Reverse instructions from step 3 through step 1 to re install socket Bulb Specification Bulb Type Halogen Wat...

Page 13: ... Ground Fault Interrupter protector exists Do not use this appliance if the circuit does not have GFI protection Do not plug this appliance into an indoor circuit 2 Unplug from the outlet when not in use and before cleaning Allow to cool before putting on or taking off parts 3 Do not operate grill with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner 4 Do n...

Page 14: ...EFT HEAT SHIELD F TOP LID 80018449 26 1 RIGHT HEAT SHIELD F TOP LID 80018450 27 1 INSERT F TOP LID 80008533 28 2 RUBBER BUMPER ROUND F LID 80006625 29 2 RUBBER BUMPER RECTANGULAR F LID 80006983 30 1 LOGO PLATE KENMORE 80010544 31 1 HARDWARE F TOP LID ASSEMBLY 80017592 32 1 FRONT BRACE 80007579 33 1 RIGHT SIDE SHELF 80007630 34 1 SKIRT RIGHT SHELF 80018448 35 1 TOWEL BAR 80018385 36 1 LEFT SIDE SHE...

Page 15: ... 2 2 3 4 5 6 7 8 11 15 16 17 18 19A 20 22 21 21 21 21 23 24 25 26 27 29 29 30 33 34 35 36 37 38 39 40 42 44 46 47 48 49 50 51 54 55 55 55 56 57 58 59 31 57 57 56 56 15 15 16 16 12 9 45 10 14 60 41 53 43 20 20 20 28 13 48 32 4 52 19B ...

Page 16: ...f the bottom shelf and the two fixed casters at the front and tighten with the caster wrench provided Bottom shelf Fixed caster Rear Front Left side panel with hole Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side panel ASSEMBLY 1 4 20x1 2 screw 1 4 20x1 2 screw Qty 6 Qty 6 7mm lock washer 7mm lock washer 16 464222209 Locking...

Page 17: ...m shelf Secure lower back panel to side panels using two Attach light adapter to back panel using four 8 32x3 8 screws 4mm lock washers 4mm flat washers and 8 nuts 1 4 20x1 2 screws and 7mm lock washers each side Secure lower back panel to bottom shelf using one 1 4 20x1 2 screw and 7mm lock washer shown B 1 4 20x1 2 screw Qty 5 Qty 4 Qty 4 Qty 4 Qty 4 Qty 5 lock washer 7mm 4mm flat washer 4mm fla...

Page 18: ... shelf into side shelf brackets on side of firebox shown B Remove the two screws and washers that are attached on right side of firebox front shown A Attach rear of shelf using one 1 4 20x1 2 screw and 7mm lock washer shown D Attach right side shelf front using the two screws and washers which were removed from right side of fire box shown C B C D Side shelf Right side shelf bracket 1 4 20x1 2 1 4...

Page 19: ...lock washer shown E Attach front of side shelf using the three screws and washers which were removed from left side of firebox front shown D 5mm lock washer 5mm lock washer Side shelf Left side shelf bracket 5mm flat washer 5mm flat washer 10x3 8 screw 10x3 8 screw 1 4 20x1 2 A C Left side lower fascia inside Left side upper fascia Inside of left side shelf D E screw screw 1 4 20x1 2 washer 7mm lo...

Page 20: ...n C 1 4 20x1 1 4 20x1 7mm 7mm lock washer lock washer Lower back panel Upper back panel screw screw 1 4 20x1 2 screw 7mm lock washer C Upper back panel 1 4 20x1 7mm Lock washer screw Qty 4 Qty 5 1 4 20x1 2 Qty 1 Screw 20 464222209 5mm lock washer 5mm lock washer 5mm flat washer 5mm flat washer 10x3 8 screw 10x3 8 screw Qty 4 Qty 4 Qty 4 Qty 4 10 Nut 10 Nut Debris collecter panel Debris collecter p...

Page 21: ...a so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach using two 8 32x3 8 screws and 4mm lock washers Press sidebur...

Page 22: ...r Light wire harness Adapter wire harness Lower back panel Inside 22 464222209 11 Under sideburner shelf attach sideburner ignitor wire to electrode shown A Place sideburner grate onto sideburner shelf aligning grate legs with holes in shelf shown B A Sideburner Ignitor Wire Electrode Sideburner grate B ...

Page 23: ...ace 8x3 8 8x3 8 self tapping screw self tapping screw Qty 2 for clarity of illustration Note some parts omitted B Upper back panel Grease tray opening rear tab front tab w hole R e a r Front Tank heat shield A 14 Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Left door Hinge pin on b...

Page 24: ... two wires a and b from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as a b Total 2 connections ignition module Electronic Heat shield Left side panel A B Release the cap and nut from electronic ignition module Attach electronic ignition module and heat shield to the...

Page 25: ...screws shown B Secure divider panels to firebox rear using two 8x3 8 self tapping screws shown C 8x3 8 self tapping screw 8x3 8 self tapping screw 8x3 8 self tapping screw Qty 4 8x3 8 self tapping screw Firebox front Firebox rear Divider panel Divider panel 8x3 8 self tapping screw C B A Divider panel Firebox front Firebox rear ...

Page 26: ...gauge is pushed in as far as it will go then push the gauge downward until it clips into the panel as shown in B C Temperature gauge Temperature gauge stem Control panel Knob bezel A C B Back of the panel Note Some parts omitted for clarity of illustration 19 Place Emitter plates in the firebox Emitter Plates ...

Page 27: ...t taller end at rear of fire box firebox 20 21 Assembled warming rack Warming rack Cooking grate Rear of grate Rear of fire box 464222209 27 Insert the two wire ends at rear of warming rack into holes in back of Front wires of warming rack rest on sides of firebox ...

Page 28: ...e sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Perform Burner Flame Check See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator LP Cylinder not include...

Page 29: ...Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and insp...

Page 30: ...tion II of Electronic Ignition System on the next page See Section III of Electronic Ignition System on the next page Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds for excess flow valve to reset and then light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect...

Page 31: ...n and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with...

Page 32: ...ipment And electronics call anytime for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparación a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 1 800 533 6937 1 800 LE FOYER Au Canada pour se...

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