Kenmore D02 M90348 Use And Care Manual Download Page 15

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466226113 • 15

PARTS LIST

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.

To order replacement parts after using grill,
call 1-800-241-7548.

Key

Q ty Description

Part #

BOTTOM SHELF

G651-B900-W1

LEFT SIDE CART PANEL

G651-2200-W1A

RIGHT SIDE CART PANEL

G651-2300-W1A

MATCH HOLDER

G401-0079-W1

CASTER SOCKET

G408-0036-W1

LOWER BACK PANEL

G651-7701-W1

TANK EXCLUSION WIRE

G651-7702-W1

FRONT DOOR BRACE

G651-B800-W1

CASTER, LOCKING

G350-0023-W1

CASTER, FIXED

G350-0024-W1

WEIGHT BLOCK

G651-0012-W1

TOP LID

G651-4200-W1

LOGO PLATE F/ LID

G528-0002-W2

TEMPERATURE GAUGE

G430-0022-W1

BEZEL, F/ TEMPERATURE

GAUGE

G404-0034-W1

LID BUMPER, RECTANGLE

G430-00B8-W1

LID BUMPER, ROUND

G303-0038-W1

TOP LID HARDWARE

G430-0024-W2

HANDLE, F/ LID

G651-0008-W1

FIREBOX

G651-C300-W1

MAIN BURNER-TUBE BURNER

G431-0300-W2

MAIN BURNER-BAR BURNER

G651-1100-W1

ELECTRODE, F/ MAIN BURNER G501-0010-W1

ELECTRODE, F/ SEAR BURNER G651-5103-W2

CARRY OVER TUBE

G501-0015-W1

CONTROL PANEL, MAIN

G651-0053-W1

ELECTRONIC IGNITION

MODULE

G651-1300-W1

HEAT SHIELD, F/ IGNITION

MODULE

G308-0025-W1

HOSE VALVE REGULATOR

ASSEMBLY

G651-8800-W1

BEZEL F/ CONTROL KNOB

G430-0027-W2

CONTROL KNOB

G432-0010-W1

RIGHT SIDE SHELF

G530-0500-W2

FASCIA, F/ RIGHT SHELF

G651-P901-W1

LEFT SIDE SHELF F/ SB

G530-0600-W2

DRIP PAN, F/ SB

G516-0021-W2

RUBBER BUMPER, F/

SIDEBURNER

G501-0066-W1

CONTROL PANEL, F/ SB

G651-Q001-W1

Key

Q ty Description

Part #

SIDEBURNER

G651-Q200-W1

ELECTRODE, F/ SB

G515-0039-W1

ELECTRODE WIRE, F/

SIDEBURNER

G602-0007-W1

SIDEBURNER VALVE CLIP

G405-0019-W1

SIDEBURNER LID

G521-0021-W1

HINGE, F/ SIDEBURNER

G513-1100-W1

HANDLE, F/ SB LID

G517-0011-W2

SIDEBURNER GRATE

G606-0015-W1

GRIDDLE, F/ SIDEBURNER

G516-0070-W1

HANDLE, F/ DOOR

G651-0006-W2

LEFT DOOR

G651-5501-W1

RIGHT DOOR

G651-5601-W1

DOOR PIN, FIXED

G401-0053-W1

DOOR PIN, SPRING

G439-0036-W2

MAGNET ASSEMBLY

G213-0022-W1

HEAT DIFFUSER

G430-0005-W1

HEAT DIFFUSER F/ BAR

BURNER

G651-0011-W1

COOKING GRATE

G432-0002-W1

WARMING RACK

G651-0017-W1

BUTTON, F/ IGNITION

MODULE

G409-0030-W1

SHEILD, F/ TANK

G651-1206-W1

GREASE TRAY

G651-1200-W1

GREASE PAN

G416-0015-W1

SCREW, F/ TANK RETAINER

G430-C001-W2

ROTISSERIE BRACKET,

MOTOR SIDE

G651-0020-W1

ROTISSERIE BRACKET,

HANDLE SIDE

G651-0021-W1

ROTISSERIE MOTOR W/ FORK

ASSEMBLY

G651-0054-W1

…

CASTER PIN

G350-0026-W1

…

PRODUCT MANUAL, ENGLISH

G651-240801-W1

…

PRODUCT MANUAL, FRENCH

G651-240802-W1

…

HARDWARE PACK

G65124-B001-W1

NOT Pi ctured

Summary of Contents for D02 M90348

Page 1: ...Use Care Guide Model D02 M90348 Kenmore Liquid Propane Gas Grill P N G651 001 240801 Model 466226113 Jan 11 13 MD MC Sears Canada Inc Toronto ON M5B 2C3 www sears ca ...

Page 2: ...al codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as a rotisserie must be electrically groun...

Page 3: ...r Limited Warranty on Burners For ten year from the date of purchase any burner that rusts through will be replaced free of charge All warranty coverage excludes ignitor batteries and grill part paint loss discoloration or surface rusting which are either expendable parts that can wear out from normal use within the warranty period or are conditions that can be the result of normal use accident or...

Page 4: ...ntly activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps should b...

Page 5: ...the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burner arr...

Page 6: ...ame Turn grill on high until the wood starts to smoke Reduce heat to desired temperature for cooking and place food on cooking grate as desired Close lid to retain more smoke Hardwood varieties that work particularly well with grilled foods include Alder Apple Cherry Grapevines Hickory Mesquite Oak Rosemary and Sassafras Skewers Metal skewers should be flat with long handles Round skewers allow fo...

Page 7: ...ng grate and inside of the grill using a grill brush Do this after the grill has cooled down yet is still warm It is much easier to clean food particles while warmth is still present than after the food particles have completely cooled and hardened This grill is not designed to be burned off by closing the lid and turning the burners on High for an extended time The excessive heat generated can ca...

Page 8: ...ature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Tank Removal Transport And Storage LP Tank Valve Retainer Strap Safety Cap A disco...

Page 9: ...ces During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles Do not use household cleaning agents Damage to gas valve hose regulator components can result Connecting Regulator To The LP Tank 1 LP tank must be properly secured ...

Page 10: ...g customer services for replacement parts at 1 800 241 7548 4 Brush soapy solution onto areas where bubbles are shown in picture below Never remove threaded orifice at end of valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call customer services for replacement parts at 1 800 241 7548 6 Alwa...

Page 11: ...ver move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for side burner and side shelf is 10 lbs The grease tray or cup must be inserted into grill and emptied after each use Do not remove grease tray or cup until grill has completely cooled Clean grill often preferably after each cookout If a bristle brush is used ...

Page 12: ...grill 3 Push in and turn far left burner knob to the HIGH position Be sure burner lights and stays lit 4 Light adjacent burners in sequence by pushing knobs in and turning to the HIGH position SEAR Burner Ignitor Lighting Do not lean over grill while lighting 1 Turn OFF gas burner control valves 2 Turn ON gas at tank or source 3 Open lid during lighting 4 To ignite push and turn SEAR burner knob t...

Page 13: ...rown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy wat...

Page 14: ...rryover tube Firebox burner bracket Pry off electrode with a flat blade screwdriver Electrode CAUTION SPIDER ALERT VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI TUBE If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the burner tubes BURNER SPIDER AND WEBS INSIDE BURNER TUBE Important Always ensure that the ven...

Page 15: ...29 1 HOSE VALVE REGULATOR ASSEMBLY G651 8800 W1 30 7 BEZEL F CONTROL KNOB G430 0027 W2 31 7 CONTROL KNOB G432 0010 W1 32 1 RIGHT SIDE SHELF G530 0500 W2 33 1 FASCIA F RIGHT SHELF G651 P901 W1 34 1 LEFT SIDE SHELF F SB G530 0600 W2 35 1 DRIP PAN F SB G516 0021 W2 36 2 RUBBER BUMPER F SIDEBURNER G501 0066 W1 37 1 CONTROL PANEL F SB G651 Q001 W1 Key Qty Description Part 38 1 SIDEBURNER G651 Q200 W1 3...

Page 16: ... 33 24 22 46 3 4 39 27 16 26 11 13 5 15 19 17 21 40 41 42 43 47 44 35 36 37 38 28 4 10 21 21 21 21 25 25 25 30 30 30 30 30 31 31 31 31 31 32 50 53 53 53 53 53 54 55 55 55 55 56 57 59 60 5 14 25 29 45 51 48 58 61 9 10 12 18 20 31 30 47 49 50 51 52 64 62 63 ...

Page 17: ...achine Screw Qty 6 8x3 8 Sheet Metal Screws Qty 6 Left Side Panel Right Side Panel Right Side Panel Left Side Panel Magnet Assembly Lower Back Panel For Front Door Brace Assembly Rear Front Bottom Shelf Bottom Shelf Attach bottom shelf oriented as shown to left and right leg assemblies with 1 4 20x2 3 8 machine screws and 1 4 20 flange nuts The cut out hole for the LP cylinder should be on the lef...

Page 18: ...8x3 8 sheet metal screw 8x3 8 Sheet Metal Screws Qty 1 Lower Back Panel 4 Place front door brace as shown Attach to left and right leg assemblies with 1 4 20x2 3 8 machine screws and 1 4 20 flange nuts Front Door Brace 1 4 20 Flange Nut Qty 4 1 4 20x2 3 8 Machine Screw Qty 4 18 466226113 ...

Page 19: ... A Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Caster Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front B After all 4 casters are secure remove the Caster Pin and save for future maintenance Attach weight block to bottom shelf with 2 1 4 20x2 machine screws a...

Page 20: ... Stand cart upright This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws 20 466226113 ...

Page 21: ...2 screw and 1 4 20 flange nuts and fasten the two pre assembled screws D D B C 1 4 20 Flange Nut 1 4 20x1 2 Screw 7mm Fiber Washer Qty 1 1 4 20x1 2 Machine Screw Qty 2 1 4 20 Flange Nut Qty 1 1 4 20x1 2 Screw 7mm Fiber Washer Tighten the screws 7 8 8x3 8 Sheet Metal Screws Qty 2 Attach fascia to firebox with 8x3 8 sheet metal screws Right Side Shelf Fascia Right Side Shelf 466226113 21 10 24x3 8 s...

Page 22: ...helf with 10 24x3 8 screw assemblies A Hook the side burner shelf to firebox by the pre assembled screws B Inside firebox insert 7mm fiber washer and 1 4 20x1 2 screw as shown C Attach shelf with 1 4 20x1 2 screw and 1 4 20 flange nuts and fasten the two pre assembled screws D Tighten the screws 7mm Fiber Washer Qty 1 1 4 20x1 2 Machine Screw Qty 2 1 4 20 Flange Nut Qty 1 10 24x3 8 screw assembly ...

Page 23: ... 8 32X3 8 Stainless Steel Screw Qty 2 8 wing nut Attach side burner bezel and valve with 8 32x3 8 Stainless Steel screws A Place side burner into shelf Make sure valve is inside side burner tube Attach side burner with 8 wing nut B Hook venturi clip to side burner tube and around manifold Attach side burner ignitor wire to ignitor as shown C Press side burner control knob onto valve stem D ...

Page 24: ...e shelf holes Attach side burner lid assembly to side shelf with 8 32 x3 8 screws and 8 32 hex nuts Place side burner cooking grate and griddle onto side burner shelf 8 32X3 8 Screw Qty 4 Side Burner Griddle Side Burner Cooking Grate 8 32 Hex Nut Qty 4 8 32 Hex Nut 8 32x3 8 Screw 24 466226113 ...

Page 25: ...Hinge Pin hole 5mm Lock Washer 5mm Flat Washer 10 24x1 2 Machine Screw 13 Attach handle to door with 10 24x1 2 machine screws 5mm flat washers and 5mm lock washers A Insert hinge pin on bottom shelf into hole in door Press upper hinge pin in front door brace align hinge hole on top of door and release hinge pin into door A 466226113 25 ...

Page 26: ...tery into ignitor slot with positive end facing outward Screw ignitor cap onto ignitor Place heat diffusers over tube burners and the heat diffuser for sear burner over sear burner by inserting tabs into slots in front of firebox Opposite ends of heat diffusers rest on pins in back of firebox Heat Diffuser Back of Firebox Heat Diffuser Front of Firebox Sear Burner Heat Diffuser F Sear Burner Stain...

Page 27: ...rectly may allow gas hose to be damaged in operation resulting in the risk of fire Always keep LP cylinders in upright position during use transport and storage Regulator Tank Retainer Screw 16 Attach the heat shield to grease tray with 8x3 8 sheet metal screws A Place grease pan into grease tray then place the tray into the cart B A B Heat Shield Grease Tray CAUTION Failure to install grease tray...

Page 28: ...side of firebox as shown A Push rotisserie motor onto the motor side rotisserie bracket as shown B Insert the rotisserie bushing and rotisserie washer to the threaded end of the spit rod Attached the rotisserie handle Insert the spit rod through rotisserie forks as shown C Insert the motor end of the rotisserie into motor side rotisserie bracket The handle end rest onto handle side rotisserie brac...

Page 29: ...intended 7 Removed motor from grill and store indoors when not in use 8 Do not use grill for non rotissorie cooking with motor installed 9 To protect against electric shock do not immerse motor cord or plugs in water or other liquid 10 Do not operate any outdoor cooking gas appliance with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner Contact the manufact...

Page 30: ...n off control knobs and LP cylinder valve Leave lid open to allow flames to die down After cooling clean food particles and excess grease from inside firebox area grease tray and other surfaces Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Continued on next page GAS ISSUES Trying to light wrong burner Burner not engaged with control valve Obstruction in burner ...

Page 31: ...be s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Rec...

Page 32: ... tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with end ...

Page 33: ...Notes 466226113 33 ...

Page 34: ...Notes 34 466226113 ...

Page 35: ...Notes 466226113 35 ...

Page 36: ...fessional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada...

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