Kenmore D02 M90230 Page 24 Use & Care Manual Download

Page: 24 / 28

24 • 466724112

Troubleshooting (continued)

Problem

Burner(s) will not light
using ignitor.

Burner(s) will not
match light.

Low flame, drop in gas
flow.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP
cylinder.

Possible Cause

PIEZO PUSH-BUTTON AND ROTARY:

• Push-button sticks at bottom.

• Rotary knob rotates without clicking.

• Sparking between ignitor and electrode.

• See “GAS ISSUES:” on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder

connection.

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around

burner system.

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles

with worn threads.

Prevention/Solution

• Replace ignitor.

• Replace knob.

• Inspect wire insulation and proper connection. Replace wires if

insulation is broken.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off control and tank knobs, wait 30 seconds, turn tank knob

on slowly, light grill. If flames are still low, turn off control and
tank knobs and disconnect regulator. Reconnect regulator, turn
tank knob on slowly, light grill.

• Turn off control and tank knobs and disconnect regulator.

Reconnect regulator, turn on tank knob slowly, light grill.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position

and let fire burn out. After grill cools, remove and clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner

cleaning section of Use and Care.

• The worn nozzles don’t have enough “bite” to engage the valve.

Try a second LP dealer.

Summary of Contents for D02 M90230

Page 1: ...Use Care Guide Model D02 M90230 Kenmore Liquid Propane Gas Grill P N G314 001 050801 Model 466724112 Dec 28 11 MD MC Sears Canada Inc Toronto ON M5B 2C3 www sears ca ...

Page 2: ...al codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as a rotisserie must be electrically groun...

Page 3: ...ich are either expendable parts that can wear out from normal use within the warranty period or are conditions that can be the result of normal use accident or improper maintenance Toronto ON M5B 2C3 Sears Canada Inc 466724112 3 Read and follow all Safety Assembly and Use and Care Instructions in this Guide before assembling and cooking with this grill Failure to follow all instructions in this Us...

Page 4: ...ntly activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps should b...

Page 5: ...the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burner arr...

Page 6: ...n on top of the cooking grate above the flame Turn grill on high until the wood starts to smoke Reduce heat to desired temperature for cooking and place food on cooking grate as desired Close lid to retain more smoke Hardwood varieties that work particularly well with grilled foods include Alder Apple Cherry Grapevines Hickory Mesquite Oak Rosemary and Sassafras Skewers Metal skewers should be fla...

Page 7: ...ng grate and inside of the grill using a grill brush Do this after the grill has cooled down yet is still warm It is much easier to clean food particles while warmth is still present than after the food particles have completely cooled and hardened This grill is not designed to be burned off by closing the lid and turning the burners on High for an extended time The excessive heat generated can ca...

Page 8: ...ature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Tank Removal Transport And Storage LP Tank Valve Retainer Strap Safety Cap A disco...

Page 9: ...During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles WARNING If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department Do not use household cleaning agents Damage to gas va...

Page 10: ...g customer services for replacement parts at 1 800 241 7548 4 Brush soapy solution onto areas where bubbles are shown in picture below Never remove threaded orifice at end of valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot customer be stopped do not try to repair Call services for replacement parts at 1 800 241 7548 6 Alwa...

Page 11: ... has completely cooled s Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at onc...

Page 12: ...ck should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder or source before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Tur...

Page 13: ...ws Firebox Carryover tube Firebox burner bracket Pry off electrode with a flat blade screwdriver Electrode CAUTION SPIDER ALERT VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI TUBE If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the burner tubes BURNER SPIDER AND WEBS INSIDE BURNER TUBE Important Always ensure...

Page 14: ... G303 0038 W1 17 1 TOP LID HARDWARE G430 0024 W1 18 1 FIREBOX G314 4500 W1 19 3 MAIN BURNER TUBE G314 0700 W1A 20 1 ELECTRODE MAIN BURNER G314 0003 W1 21 2 FLAME CARRY OVER TUBE G314 0307 W1 22 1 MAIN CONTROL PANEL G314 5001 W1 23 1 IGNITOR G206 0301 W1 24 1 HOSE VALVE REGULATOR G314 3500 W1 25 4 CONTROL KNOB G432 0010 W1 26 4 BEZEL F CONTROL KNOB G314 0005 W1 27 1 RIGHT SIDE SHELF G314 4300 W1 28...

Page 15: ...PARTS DIAGRAM 466724112 15 B E BB 38 37 39 36 25 34 33 32 31 30 27 28 29 26 24 23 22 21 20 40 41 17 18 19 16 15 14 13 12 11 10 7 8 9 6 5 3 2 1 4 37 36 36 21 19 19 25 25 25 26 26 26 35 ...

Page 16: ...in Insert leg extenders into right legs Press leg extenders into place with body weight and wheel Axle Rod Cone side of wheel against leg 1 Hitch Pin Qty 1 Axle Spacer Qty 1 Wheel Wheel Leg Extender Front Leg Extender Rear Front Wheel Bushing Qty 1 Front Wheel Bushing NOTE DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces Over tightening may cause the por...

Page 17: ... exclusion wire to fit other end to the hole on of rear rail bottom edge Rear Rail Short Tank Exclusion silver Front Right Leg Hook the long tank exclusion wire black onto front left leg Flex tank exclusion wire to fit other end to rear right leg 4 Long Tank Exclusion black Rear Right Leg ...

Page 18: ...gulator hose is hanging inside the cart Slide grill head from rear to front of cart until the pre installed screws slide into the opening of the metal tabs Tighten the pre installed screws A Grill Head Slide keyhole slots in the right side shelf over the five pre installed screws on the right side of the firebox A Tighten the pre installed screws B B ...

Page 19: ...he five pre installed screws on the left side of the firebox A Attach side burner ignitor wire to electrode as shown D Place grate onto side burner shelf E Tighten the pre installed screws B Remove the nut from injector insert the injector to the hole on the side burner brace re install and tighten the nut to fix the injector to side burner brace C Place side burner into shelf Make sure injector i...

Page 20: ...rest on pins in back of firebox Cooking Grate Leg Wire Swing Away Place cooking grates onto grate rests Insert ends of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg Swing Away is installed upside down of firebox wires are on top ...

Page 21: ...p into grease clip Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage CAUTION Tank Retainer Insert tank retainer wire into left legs Rotate tank retainer wire inward toward cart Grease Cup Clip Grease Cup ...

Page 22: ...e LP CYLINDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill and regulator Care section Once cylinder has been filled and leak checked place cylinder into notches in tank sure cylinder valve is facing front of grill See Use Care section of this manual to and for important safety instructions before using see Use support bracket Make perform the Burner Flame Check Cor...

Page 23: ...LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for ...

Page 24: ...Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank...

Page 25: ...466724112 25 NOTES ...

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Page 27: ...466724112 27 NOTES ...

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