background image

3. Remove carryover tubes and burners.
4. Detach electrode from burner. 

NOTE:

 Removal/Detachment method will depend on the 

burner configuration. See different configurations in 
illustrations below.

5. Carefully lift each burner up and away from valve 

openings. We suggest three ways to clean the burner 
tubes. Use the one easiest for you.

(A)

 Bend a stiff wire (a light weight coat hanger works 

well) into a small hook. Run the hook through each burner 
tube several times.

(B)

 Use a narrow bottle brush with a flexible handle (do 

not use a brass wire brush), run the brush through each 
burner tube several times.

(C)

 

Wear eye protection:

 Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

6. Wire brush entire outer surface of burner to remove food 

residue and dirt.

7. Clean any blocked ports with a stiff wire such as an open 

paper clip.

8. Check burner for damage, due to normal wear and 

corrosion some holes may become enlarged. If any large 
cracks or holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage 
valveopenings. See illustration at right.

9. Attach electrode to burner.
10. Carefully replace burners.
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach 

to burners. Replace flame tamers and 
cooking grates.

466224411 • 9

CAUTION

Electrode

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE BURNER TUBE

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Correct

burner-to-valve

engagement

Remove screws

Pry off electrode 
with a flat blade 
screwdriver

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check 
and clean the burner tubes.

Spiders or small insects have been known to create 
“flashback” problems. The spiders spin webs, build nests and 
lay eggs in the grill’s burner tube(s) obstructing the flow of gas 
to the burner. The backed-up gas can ignite in the burner tube 
behind the control panel. This is known as a flashback and it 
can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the 
burner and burner tube assembly should be removed from the 
grill and cleaned before use whenever the grill has been idle 
for an extended period.

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a 

well-ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of 

grill covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “Cleaning the 

Burner Assembly” instructions before starting grill.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of 
burner assembly or if you have trouble igniting grill.
1. Turn gas OFF at control knobs and LP cylinder.
2. Remove cooking grates and flame tamers. 

Firebo

x

Firebox 
burner 
bracket

Carr

yo

ver tube

Firebo

x

Carry

over tube

Electrode

Firebox burner 
bracket

Summary of Contents for 90113

Page 1: ...Model 466224411 Nov 26 10 Use Care Guide Model 90113 Kenmore Liquid Propane Gas Grill P N G524 001 020801 Sears Canada Inc Toronto ON M5B 2C3 www sears ca MD MC ...

Page 2: ...es with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as a rotisserie must be electrically grounded in accordance with local codes or N...

Page 3: ...to have it installed All warranty coverage excludes ignitor batteries and grill part paint loss discoloration or surface rusting which are either expendable parts that can wear out from normal use within the warranty period or are conditions that can be the result of normal use accident or improper maintenance Toronto ON M5B 2C3 Sears Canada Inc Read and follow all Safety Assembly and Use and Care...

Page 4: ...PD safety feature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Tank Removal Transport And Storage LP Tank Valve Retainer Strap Safety...

Page 5: ... appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles WARNING If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department Do not use household cleaning agents Dama...

Page 6: ...ing by calling customer services for replacement parts at 1 800 241 7548 4 Brush soapy solution onto areas where bubbles are shown in picture below Never remove threaded orifice at end of valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot customer be stopped do not try to repair Call services for replacement parts at 1 800 24...

Page 7: ...lean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perfo...

Page 8: ...en each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valv...

Page 9: ...INSIDE BURNER TUBE Correct burner to valve engagement Remove screws Pry off electrode with a flat blade screwdriver If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the burner tubes Spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill...

Page 10: ...ing on low Produces slow even heating Ideal for slow roasting and baking ON OFF ON Indirect Cooking Instructions Always cook with the lid closed Due to weather conditions cooking times may vary During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperatures Place food over the unlit burner s 10 466224411 Recommendations of the Canadian Fo...

Page 11: ...ost cooking you will not need to add more water during the cooking process but if you do pour it through the basket in a corner away from the food Don t be afraid to use spices and rubs on the food They will not get washed or cooked off during the steaming process For a little extra flavor dilute a small amount of BBQ sauce or marinade in the water before you begin the steaming process Steamer Rec...

Page 12: ...dium and place asparagus in steamer basket and sprinkle crushed garlic over asparagus Place steamer basket into tray and cover Take care that lemon juice does not scorch 7 Reduce heat to a simmer and steam until crisp tender Time will vary depending on thickness of spears size of cook pot and preferences of chef Check at 5 minute intervals 8 Remove spears and serve Steamed Scallops Ingredients lbs...

Page 13: ...NER INSERT F TOP LID G524 0001 W1 29 2 RUBBER BUMPER RECTANGULAR F LID G413 0025 W1 30 2 RUBBER BUMPER ROUND G501 0066 W1 31 1 LOGO PLATE G614 0097 W1 32 1 BEZEL F TEMPERATURE GAUGE G503 0002 W1 33 1 TEMPERATURE GAUGE G518 0075 W1 34 1 HARDWARE F TOP LID ASSEMBLY G515 0035 W1 35 1 ELECTRONIC IGNITION MODULE G515 0030 W2 36 1 CAP F ELECTRONIC IGNITION MODULE G515 0030 W1 37 1 TOWEL BAR G511 0034 W1...

Page 14: ...4411 34 48 1 47 19 19 19 55 17 17 17 17 9 1 6 50 44 45 18B 18B 18A 18A 14 28 54 53 26 25 32 33 31 27 58 60 61 40 59 15 38 5 39 37 23 36 46 41 43 7 35 42 3 11 57 8 13 51 52 51 62 49 20 21 23 24 24 22 56 29 30 16 12 2 4 4 10 2 ...

Page 15: ... plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Bent U Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secure remove the Bent U Pin and save for future maintenance 466224411 15 ...

Page 16: ...lder to cart right side panel using two 1 4 20x1 2 screws 7mm lock washers 7mm flat washers and 1 4 nut Towel holder 1 4 20x1 2 screw 7mm lock washer 7mm flat washer Qty 2 1 4 nut 7mm lock washer 7mm flat washer 1 4 nut Cart right side panel 16 466224411 ...

Page 17: ...rews Right side panel Magnet Front 1 4 20x1 2 screw Qty 6 Qty 6 7mm lock washer Qty 6 7mm flat washer Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers per panel Electronic ignition module hole IMPORTANT Panel with Electronic Ignition Module hole must be attached to Left side of bottom shelf 466224411 17 ...

Page 18: ... 1 4 20x1 2 screws 7mm lock washers and 7mm flat Secure lower back panel to bottom shelf using one 1 4 20x1 2 screw 7mm lock washer and 7mm flat Lower back panel 1 4 20x1 2 7mm flat washer 7mm lock washer screw 1 4 20x1 2 screw Qty 5 Qty 5 7mm lock washer Qty 5 7mm flat washer washers on each side washer 18 466224411 ...

Page 19: ...4mm lock washer and 4mm flat washer Attach leg to bottom shelf with one 8 32X3 8 screw 4mm lock washer and 8 32x3 8 screw 4mm lock washer 4mm lock washer 4mm flat washer 4mm flat washer 8 32x3 8 Bottom shelf screw B A Tank exclusion wire shelf L e f t s i d e p a n e l 8 32x3 8 screw Qty 2 Qty 2 4mm lock washer Qty 2 4mm flat washer 4mm flat washer shown B 466224411 19 ...

Page 20: ...een cart side panels Make sure door hinge pins are on the top side and facing the front Secure using one 1 4 20x1 screw 7mm lock washer and 7mm flat washer on each side Door hinge pin screw 1 4 20x1 7mm lock washer 7mm flat washer 1 4 20x1 2 screw Qty 1 Qty 1 7mm lock washer Qty 2 7mm flat washer Qty 1 7mm flat washer Qty 2 7mm lock washer 1 4 20x1 screw Qty 2 20 466224411 Note front brace omitted...

Page 21: ...oles into slots between upper back panel and lower back panel Attach tank heat shield front tabs with holes under front brace using two 8x3 8 self tapping screws A Upper back panel Lower back panel Tank heat shield insert tabs into slots 8x3 8 self tapping screw Qty 2 shown A shown B 466224411 21 ...

Page 22: ... 1 4 20x1 screw Qty 4 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side Regulator hose must hang inside the cart Grill head must face open side of cart Remove tie wrap holding regulator hose to bottom of grill head Remove packing material Loosen tie wrap holding ignitio...

Page 23: ...tronic ignition Cap AA battery Left side panel C A B Nut Electronic ignition Tie wrap Left side panel module NOTE Wires omitted for clarity of illustration Remove the cap and nut from electronic ignition module Attach electronic ignition module to the cart left side panel with the nut shown B Insert AA battery into ignition module negative end first Then put on the cap shown C 1 2 3 4 5 module Ext...

Page 24: ...pping screws and large flat washers shown C B 1 4 20x3 4 screw 1 4 nut 7mm lock washer 7mm flat washer 8x3 8 C self tapping screw Large flat washer 1 4 20x3 4 screw Qty 2 Qty 2 1 4 nut Qty 2 7mm flat washer Qty 2 7mm lock washer 8x3 8 self tapping screw Qty 2 Large flat washer Qty 2 shown B C Pull extended shelf out halfway to create hand space to insert and tighten hardware You may need an assist...

Page 25: ...n C B 1 4 20x3 4 screw 1 4 nut 7mm lock washer 7mm flat washer 8x3 8 C self tapping screw Large flat washer 1 4 20x3 4 screw Qty 2 Qty 2 1 4 nut Qty 2 7mm flat washer Qty 2 7mm lock washer 8x3 8 self tapping screw Qty 2 Large flat washer Qty 2 Hang sideburner shelf onto shelf brackets on left side of firebox shown A nuts shown B C You may need an assistant to help you securely tighten shelf into p...

Page 26: ...upper and lower holes on fascia so that valve stem is centered in the large hole Attach using two Sideburner valve bracket Sideburner fascia Valve stem Valve stem Screws and Washers removed from valve bracket Note Use left and right holes on fascia to attach valve bracket holes on fascia to attach bezel Note Use upper and lower drip pan Burner tube engages sideburner valve 8 32x3 8 screw Qty 2 Qty...

Page 27: ...g one 1 4 20x1 screw 7mm Upper back panel 1 4 20x1 screw 7mm lock washer 7mm flat washer 18 Place sideburner cooking grate onto sideburner shelf sideburner cooking grate Qty 2 7mm flat washer Qty 2 7mm lock washer 1 4 20x1 screw Qty 2 lock washer and 7mm flat washer 466224411 27 ...

Page 28: ...ge pin in front brace align hinge hole on top of the door and release hinge pin into the door Repeat for left door assembly 19 Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins at back of firebox Heat diffusers Front of firebox Rear of firebox Pin 28 466224411 ...

Page 29: ...back of fire box Front wires of warming rack rest on sides of firebox Assembled warming rack 21 On back of grill slide grease tray into opening in upper back panel CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease tray grates so that side with four corner feet faces down 466224411 29 ...

Page 30: ...screw under bottom shelf See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be ...

Page 31: ...ve water fill line Fill Line 3 Always use Steamer Handle Tool to move Steamer Basket or Steamer Cover when grill is hot Never move the Steamer Water Tray when grill is hot Steamer Cover Steamer Basket Steamer Water Tray Steamer Handle Tool Do not move tray with water until water has cooled CAUTION 466224411 31 ...

Page 32: ...regulator Discontinue use of grill until a plumber or gas technician has investigated and corrected the problem See Spider Alert and Cleaning the Burner Assembly sections of this Use Care Guide Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Continued on next page GAS ISSUES Trying to light wrong burner Burner not engaged with control valve Obstruction in burner ...

Page 33: ...be s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Rec...

Page 34: ... tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with end ...

Page 35: ...NOTES 466224411 35 ...

Page 36: ......

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