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Kenmore 796.88842800, Service Manual

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Kenmore 796.88842800 Service Manual Download Page 33

32

1. 

Remove the filter.

2. 

Remove 3 screws.

3. 

Pull the grill.

4. 

Disconnect electro sensor.

FILTER ASSEMBLY

1. 

Open the top plate.

2. 

Remove the Cover Cabinet and Tub Drum [Front].

3. 

Remove the Drum assembly.

4. 

Remove 2 screws and cover(Air guide).

5. 

Remove the bolt and washer.

6. 

Pull the fan.

7. 

Disconnect the motor clamp and motor.

BLOWER HOUSING

1. 

Open the top plate.

2. 

Remove the Cover Cabinet and Tub Drum [Front].

3. 

Remove the Drum assembly.

4. 

Remove 7 screws.

5. 

Pull the Tub Drum [Rear] towards the front.

BACK COVER

Summary of Contents for 796.88842800

Page 1: ...ELECTRIC GAS DRYER SERVICE MANUAL CAUTION READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES CORRECTLY BEFORE OFFERING SERVICE MODEL 796 88842800 796 98842800 796 88852800 796 98852800 ...

Page 2: ...MAR 2008 PRINTED IN KOREA P No 3828EL3001D ...

Page 3: ...ms are present everywhere ESD may damage or weaken the electronic control assembly The new control assembly may appear to work well after repair is finished but failure may occur at a later date due to ESD stress Use an anti static wrist strap Connect wrist strap to green ground connection point or unpainted metal in the appliance OR Touch your finger repeatedly to a green ground connection point ...

Page 4: ...MISTOR TEST MEASURE WITH POWER OFF 18 9 3 TEST 3 MOTOR TEST 19 9 4 TEST 4 MOISTURE SENSOR 20 9 5 TEST 5 DOOR SWITCH TEST 21 9 6 TEST 6 HEATER SWITCH TEST ELECTRIC TYPE 22 9 7 TEST 7 GAS VALVE TEST GAS TYPE 23 10 CHANGE GAS SETTING NATURAL GAS PROPANE GAS 24 11 DISASSEMBLY INSTRUCTIONS 26 12 EXPLODED VIEW 32 12 1 CONTROL PANEL PLATE ASSEMBLY 32 12 2 CABINET DOOR ASSEMBLY 33 12 3 1 DRUM MOTOR ASSEMB...

Page 5: ...nd of Cycle Beeper Moisture Temperature Reversible Door Drum Dryer Rack Child lock Interior Light Product WXHXD Packing WXHXD Sensor POWER SUPPLY Material Finish Silver 120V 240V 60Hz 26A 250W 4 5A 5400W 22 5A 15W 125mA 13W 110mA X 2 Electronic 7 3 cu ft 126 144 9 5 5 5 High Low Off Equipped Equipped Adopted Stainless Steel Equipped Equipped Equipped 27 x 42 3 4 x 28 1 3 29 1 2 x 44 3 4 x 30 3 4 A...

Page 6: ...2 FEATURES AND BENEFITS 5 88842 88852 98842 98852 ...

Page 7: ...over into slot of dryer rear panel Secure cover with hold down screw 3 Connect ground wire green or bare of power supply cable to external ground conductor screw Tighten screw 4 Connect neutral wire white or center wire of power supply cord to the center silver colored terminal screw of the terminal block 1 4 wire receptacle NEMA type 14 30R 2 4 prong plug 3 Ground prong 4 Neutral prong 5 Spade te...

Page 8: ...ector 2 Neutral grounding wire green 3 Center silver colored terminal block screw 4 Neutral wire white or center wire 5 3 4 in 1 9 cm UL listed strain relief 3 Connect the other wires to outer terminal block screws Tighten screws 4 Tighten strain relief screws 5 Insert tab of terminal block cover into slot of dryer rear panel Secure cover with hold down screw 4 Tighten strain relief screws 5 Inser...

Page 9: ...tor 4 Tighten all connections securely Turn on gas and check all pipe connections internal external for gas leaks with a non corrosive leak detection fluid 5 For L P Liquefied Petroleum gas connection refer to section on Gas Requirements For further assistance refer to section on Gas Requirements 1 New Stainless Steel Flexible Connector Use only if allowed by local codes Use Design A G A Certified...

Page 10: ...ngs can be adjusted by users High Medium High Cotton Towel Casual Low Normal 36min Saturation 55 5 5min 47 5 Low Normal 32min Saturation 55 5 5min 38 5 Normal 55min Saturation 66 5 5min 47 5 Medium Normal Normal 41min Saturation 60 5 5min 47 5 Midium High Freshen Up 20min Saturation 66 5 5min 47 5 High Speed Dry 25min Saturation 70 5 5min 47 5 Air Dry 30min Saturation No heater N A N A Normal 54mi...

Page 11: ... Heater case Hi limit Electric type 3 Outlet Thermostat Auto reset Check Top Marking N85 Measure resistance of terminal to terminal Open at 185 9 F 85 5 C Close at 149 9 F 65 5 C Same shape as Thermal cut off Resistance value Resistance value 5Ω Blow housing Safety Electric type 4 Lamp holder Measure resistance of terminal to terminal Resistance value 80Ω 100Ω 6 Idler switch Measure resistance of ...

Page 12: ... 58 F 10 40 C 58 F 104F 10 40 C Resistance value 10Ω Heater case Hi limit Electric type 9 Motor See Page 13 10 Gas valve valve 1 valve 2 Measure resistance of the following terminal Valve 1 terminal Valve 2 terminal Resistance value 1 5kg Resistance value 1 5 2 5kg Gas type 11 Igniter Measure resistance of terminal to terminal Resistance value 100 800Ω Gas type 12 Frame Detect Measure resistance o...

Page 13: ...nal Open at 203 7 F 95 5 C Close at 158 9 F 70 5 C Resistance value Continuity 1Ω Gas type Gas funnel Hi limit 13 Thermal Cut off Manual reset Check Top Marking N110 Measure resistance of terminal to terminal Open at 230 12 F 110 7 C Manual reset If thermal fuse is open must be replaced Resistance value Continuity 1Ω Gas type Gas funnel Safety ...

Page 14: ... On Off by Centrifugal Switch STOP MODE When Motor does not operate RUN MODE Motor operates When checking Component be sure to turn Power off then do voltage discharge sufficiently NOTE Centrifugal switch Centrifugal switch Pull Drive forward ...

Page 15: ...AY AS DIAGNOSTIC TEST MODEL DLE0442W S DLE6942W DLE5944WM DLG0452W S DLG6952W DLG5955WM DLE2544W DLG2555W OP 1 O O X X OP 2 X X O O OP 3 X O X O OP 4 X X X X OP 5 X X X X OP 6 X X X X 6871EC2123B 6871EC2123C 6871EC2123E 6871EC2123F 18 23 19 23 18 25 19 25 OPTION PART LED DISPLAY P No ...

Page 16: ...8 WIRING DIAGRAM 15 ELECTRIC DRYER WIRING DIAGAM GAS DRYER WIRING DIAGAM ...

Page 17: ...s 4 times 5 times During check If the door is open During check If the door is closed Electric control Temperature sensor Motor 70 255 Measured Moisture Value Current Temp 70 255 50 255 Measured SE Error Display dE or Error THE DOOR IS OPEN PLEASE CLOSE THE DOOR COMPLETELY Current Temp 5 70 ELECTRIC TYPE Motor Heater 1 2700W GAS TYPE Motor Valve Motor Heater Control Off Door switch Lamp Press Star...

Page 18: ...10V 125V AC YES NO Check the fuse or circuit breaker Check if the voltage measured between Connector BK2 or WH2 Black Wire Linked to the Controller and WH1 White Wire Is 110 125V YES NO 1 1 2 BK2 or WH2 WH1 BK WH Check if Power Cord is properly connected Reconnect the controller Replace controIler Check if the Controller wire is disconnected Check if Terminal Block and Power Cord are connected Che...

Page 19: ...7 4 C Turn on Burner Temperature Control below 52 4 C Only Turn on Heater1 on on O O O O on off off on on on Low Extra Low PCB ASSEMBLY LAYOUT Low Extra Low T a R Connector Housing Black Check the Matching color Between Harness wire and Tab Relay Black Housing Black Tab Relay Check the Matching color Between Harness wire and Tab Relay White Housing White Tab Relay White Color Table1 Connection of ...

Page 20: ...on White PCB condition Of operation In case of power failure Table1 1 2 5 Table2 1 Please check the Connection of 2 Status Table of Connection In case of power failure Table1 4 please check the Connection of 2 Status Table of Connection Because improper Connection of the equipment dryer can be damaged of changing heater CAUTION Connector Housing Black Check the Matching color Between Harness wire ...

Page 21: ...n connector s Pin Blue Wire and Pin Orange Wire to Controller NO YES Check if Control and the 6 pin connector are properly connected Replace Controller Check Harness linking connector Take the 6 pin Connector from the Controller Table 1 Resistance for Thermistor Temperature Check if resistance is in the range of Table 1 when measuring resistance between terminals after separating Harness From Ther...

Page 22: ...ff from Motor Pulley Is resistance below 3Ω between Connector WH White wire and BL2 Yellow wire Measure while door is closed YES NO Check if Door flame presses door switch knob Check Door Switch Check Harness connection Is resistance below 3Ω between Connector BL2 Yellow wire and BL2 Brown wire NO YES Replace Control Relay check Check Controller connector Is resistance below 1Ω between terminals o...

Page 23: ...V 4 0V Over 4 0V Weight after removing from Washing Machine Damp Dry Completely dried clothes Display Value Voltage DC between 6 Pin terminal Remark Short with metal to the 6 pin connector s Pin Blue Wire and Pin Orange Wire to Controller When measuring resistance in Electric load is resistance below 1Ω YES NO When contacting cloth to Electro load 1 Is the measurement within the range of Table 2 d...

Page 24: ...ce then measure again Door switch Check Refer to Component testing NO YES 1 1 2 BK2 WH1 Door switch Check Refer to Component testing YES NO Door switch Check Refer to Component testing 1 Measure while Door is closed Check it resistance is below 2500 Ω between WH1 White wire and BK2 Connector WH1 BL2 after taking WH1 BL2 out from Controller Measure while Door is open Check it resistance is 300 60 Ω...

Page 25: ...ed resistance is below 1Ω between terminal TH3 HI Limit Thermostat Check Controller Check Harness linking Connector Check Motor Check if the value of measured resistance is below 1Ω between terminal and at RUN condition Replace Heater Replace TH2 Safety Thermostat Replace TH3 HI Limit Thermostat Check Motor and replace it 1 Is resistance between Heater terminal and below 18 22Ω 2 Is resistance bet...

Page 26: ...lve 1 and Valve 2 Valves are more than1 5 2 5kΩ Measure after Off NO YES Change Valve Change Valve Check thermostat Hi limit Safety Igniter operates after 1 min Igniter becomes reddish YES NO Check Igniter Frame detect When measuring Valve 2 voltage Value is more than DC 90V 10 sec after Igniter off NO YES Check Gas connection or Gas supply When measuring Valve 1 voltage More than DC 90V YES NO If...

Page 27: ... to authorized servicers only CHANGE GAS SETTING NATURAL GAS PROPANE GAS 10 Warning STEP 1 VALVE SETTING Full open Change screw STEP 2 ORIFICE CHANGE Orifice Gas type Natural Gas Propane Gas Marking NCU PCU Shape Orifice P No 4948EL4001B 4948EL4002B Close Change screw Remove 2 screws Disassemble the pipe assembly Replace Natural Gas orifice with Propane Gas orifice Kit contents Orifice Dia 1 613mm...

Page 28: ...E 1 ON VALVE 2 OFF IGNITER ON IGNITER TEMPERATURE ABOUT 2499 F 1343 C FLAME DETECT OPEN IGNITER OFF 374 C 190 C VALVE 2 ON GAS IGNITION DRYING VALVE 2 OFF FLAME DETECT CLOSE NO NO YES YES START ON ON ON GAS IGNITION CLOSE OPEN OFF OFF VALVE 1 IGNITER VALVE 2 FLAME DETECT ...

Page 29: ...crews on the rear Panel CONTROL PANEL ASSEMBLY 2 Pull the control panel forward 3 Open the cover protect 4 Disconnect connectors 5 Remove 5 screws 6 Disassemble the controller assembly When you disassemble the control panel be sure to take gloves and careful panel frame s edge Failure to do so can cause serious injury WARNING ...

Page 30: ...edge Failure to do so can cause serious injury COVER CABINET 1 Open the top plate 2 Open the door Remove 2 screws 3 Remove 2 screws form upper side 4 Pull the Cover Cabinet 5 Disconnect the door switch connector WARNING When you disassemble the door switch connector be sure to take gloves and careful cabinet edge Failure to do so can cause serious injury ...

Page 31: ...and idler pulleys 4 Carefully remove Drum out through front of dryer DRUM ASSEMBLY 1 2 1 1 Open the door 2 Remove the screw holding the drum lamp shield in place 3 Slide the shield up and remove 4 Remove the bulb and replace with a 15 watt 120 volt candelabra base bulb 5 Replace the lamp shield and screw CHANGING THE DRUM LAMP When you disassemble the lamp connector be sure to take gloves and care...

Page 32: ...2 Detach and remove the bottom left or right side knockout as desired 4 Pre assemble 4 elbow with 4 duct Wrap duct tape around joint 5 Insert duct assembly elbow first through the side opening and connect the elbow to the dryer internal duct When you disassemble and install ventilation be sure to take gloves and careful exhaust edge Failure to do so can cause serious injury WARNING ...

Page 33: ...t and Tub Drum Front 3 Remove the Drum assembly 4 Remove 2 screws and cover Air guide 5 Remove the bolt and washer 6 Pull the fan 7 Disconnect the motor clamp and motor BLOWER HOUSING 1 Open the top plate 2 Remove the Cover Cabinet and Tub Drum Front 3 Remove the Drum assembly 4 Remove 7 screws 5 Pull the Tub Drum Rear towards the front BACK COVER ...

Page 34: ...ews 4 Pull the air duct towards the front AIR DUCT 1 Open the top plate 2 Remove the Cover Cabinet and Tub Drum Front 3 Remove the Drum assembly and Tub Drum Rear 4 Disconnect Air duct from the Tub Drum Front 5 Remove the roller from the Tub Drum Front and Tub Drum Rear ROLLERS ...

Page 35: ...ol Panel Plate Assembly A110 A600 A210 A211 A215 A570 A140 A120 A130 A150 G007 G001 G003 G004 Description LOC NO Owner s Manual Sheet Operation Manual Service Sheet Operation Printed materials The following parts are not illustrated ...

Page 36: ...35 12 2 Cabinet Door Assembly A700 A800 A310 A520 A540 A500 A212 A330 A535 A420 A450 A410 A510 A460 A300 A311 A305 A320 A400 A430 ...

Page 37: ...40 M240 M150 M141 M220 M230 M110 M181 M190 K640 K120 K140 K400 F200 K310 K610 K620 K330 K340 K130 K100 K221 K222 K230 K210 K350 K240 K510 K540 K650 K651 K600 K530 K520 K550 K360 K560 K320 M250 K250 K251 K250 K251 M171 Propane Gas orifice M170 Natural Gas orifice K515 ...

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