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10 • 464261709

Food Safety

Food safety is a very important part of enjoying the outdoor 
cooking experience. To keep food safe from harmful bacteria, 
follow these four basic steps:

Clean:

 Wash hands, utensils, and surfaces with hot soapy water 

before and after handling raw meat and poultry.

Separate:

 Separate raw meats and poultry from ready-to-eat 

foods to avoid cross contamination. Use a clean platter and 
utensils when removing cooked foods.

Cook: 

Cook meat and poultry thoroughly to kill bacteria. Use a 

food thermometer to ensure proper internal food temperatures.

Chill: 

Refrigerate prepared foods and leftovers promptly.

For more information call: USDA Meat and Poultry Hotline at 

1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am-

4:00 pm EST).

How To Tell If Meat Is Grilled Thoroughly

Meat and poultry cooked on a grill often browns very fast on the 
outside. Use a meat thermometer to be sure food has reached 
a safe internal temperature, and cut into food to check for 
visual signs of doneness.

Whole poultry should reach 165° F. Juices should run clear and 
flesh should not be pink. 

Hamburgers made of any ground meat or poultry should reach 
160° F, and be brown in the middle with no pink juices. Beef, 
veal and lamb steaks, roasts and chops can be cooked to 145° 
F. All cuts of pork should reach 160° F.

NEVER partially grill meat or poultry and finish cooking later. 
Cook food completely to destroy harmful bacteria.

When reheating takeout foods or fully cooked meats like hot 
dogs, grill to 165° F, or until steaming hot.

USDA

*

 Safe Minimum Internal Temperatures

Fish
Pork
Egg Dishes
Steaks and Roasts of Beef, 
Veal or Lamb
Ground Beef, Veal or Lamb
Whole Poultry (Turkey, 
Chicken, Duck, etc.)
Ground or Pieces Poultry 
(Chicken Breast, etc.)

                                       145

°

F

160

°

F

160

°

F

                                        

145

°

F

160

°

F

                                                

165

°

F

165

°

F

WARNING:

 

To ensure that it is safe to eat, food must be cooked

 

to the minimum internal temperatures listed in the table below.

*United States Department of Agriculture

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas off at control knobs and LP cylinder.

2.

Remove cooking grates and flame tamers. 

3.

Remove hitch pins and carryover tubes from rear of burners.

4.

Remove Hitch pin to disengage burner from bracket on 
firebox.

5.

Detach electrode from burner with a flat screw driver by 
pressing the electrode clamp out of the burner through the 
notch on the clamp. Electrode should remain in firebox. 

6.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

7.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

8.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

9.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach to

burners. Replace flame tamers and
cooking grates.

Electrode

Firebo

x

Carryo

ver tub

e

Firebox

burner

bracket

Correct

burner-to-valve

engagement

Pry off

electrode with

a flat blade

screwdriver

Summary of Contents for 415.16657900

Page 1: ... Call 1 800 241 7548 Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided Read and follow all Safety Assembly and Use and Care Instructions in this Guide before assembling and cooking with this grill Failure to follow all instructions in this Use and Care Guide may lead to fire or explosion which could result in property damage pers...

Page 2: ...supplier or your fire department Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied Grill installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the ...

Page 3: ...period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information in the U S A call 1 800 827 6655 Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major hom...

Page 4: ...s OPD safety feature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Tank Removal Transport And Storage Turn OFF all control knobs and L...

Page 5: ...ectrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution s Do not use household cleaning agents Damage to gas train components can result Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles Connecting Regulator To The LP Tank 1 LP tank must be properly secur...

Page 6: ...gas leak immediately close LP tank valve and call LP gas supplier or your fire department Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3 Completely open LP tank valve by turning OPD hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct befor...

Page 7: ...eferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and...

Page 8: ... Hose Kinked Hose If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes for gas to clear away and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Warning Top cover must be open when side burner s is in operation Side Burner Ignitor Lighting s Do ...

Page 9: ...y with a soft nonabrasive cloth General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill ...

Page 10: ...5 F WARNING To ensure that it is safe to eat food must be cooked to the minimum internal temperatures listed in the table below United States Department of Agriculture Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3...

Page 11: ...LLECTOR F MAIN BURNER 80007512 20 2 CARRYOVER TUBE W COTTER PIN 80017669 21 1 HOSE VALVE REGULATOR ASSY 80018375 22 1 MAIN CONTROL PANEL 80019215 23 4 BEZEL F CONTROL KNOB 80017200 24 4 CONTROL KNOB 80019164 25 1 CART UPPER BACK PANEL 80007473 26 1 RIGHT SIDE SHELF 80007487 27 1 FASCIA F RIGHT SIDE SHELF 80017684 28 1 LEFT SIDE SHELF F S B 80007482 29 1 FASCIA F LEFT SIDE SHELF 80019216 30 1 DRIP ...

Page 12: ...GRAM 12 464261709 1 1 11 2 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 51 42 42 43 44 45 46 47 48 49 50 18 18 19 19 23 23 23 24 24 24 48 48 49 49 ...

Page 13: ...e two locking casters at the rear of the bottom shelf and the two fixed casters at the front and tighten with the caster wrench provided Locking caster Bottom shelf Fixed caster Rear Front Left side panel with large hole Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side panel Magnets ASSEMBLY 464261709 13 1 4 20x1 2 Qty 6 Qty ...

Page 14: ...hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using four 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers 14 464261709 Lower back panel 1 4 20x1 2 screw 7mm lock washer 7mm flat washer Regulator hose Grill head 1 4 20x1 2 Qty 4 Qty 4 Qty 4 Screw washer 7mm lock...

Page 15: ... 4 nuts shown A flat washer in lower hole shown B flat washer shown C Attach front of shelf and fascia using one 8x3 8 self tapping screw and large Attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm lock washer 7mm flat washer and 1 4 nut shown D C 1 4 20x3 4 screw 8x3 8 self tapping Large flat washer 1 4 nut 1 4 nut washer 7mm flat washer 7mm flat washer A C screw 7mm lock washer 7mm...

Page 16: ...ox Attach rear of shelf using one screw 7mm lock washer and 7mm Attach left sideburner shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer shown C Attach front of shelf and fascia using one 8x3 8 self tapping screw and large Under main control panel attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm lock ...

Page 17: ...le in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia making sure OFF is on the top Attach using two 8 32x3 8 screws and 4mm lock washers Press sideburner Control knob Cont...

Page 18: ... B Make sure burner tube engages sideburner valve shown C B 18 464261709 A Sideburner burner Sideburner drip pan Sideburner drip pan Burner tube V a l v e C Wing nut Under sideburner shelf attach sideburner ignitor wire to electrode shown A Place sideburner grate onto sideburner shelf aligning grate legs with holes in shelf shown B A Sideburner Ignitor Wire Electrode Sideburner grate B Wing nut Qt...

Page 19: ... pins are on the top side and facing the front Secure using two 1 4 20x1 screws 7mm lock washers and 7mm flat washers on each side 1 4 20x1 screw 7mm lock washer 7mm flat washer Door Hinge Pin R e a r F r o n t 464261709 19 Tank heat shield Tank heat shield Cart lower back panel Right rail Left rail Front Brace Right rail Left rail 8x3 8 self tapping screw Grease tray opening beneath grease tray o...

Page 20: ...ack of the Electronic Ignition Module Total 4 connections Connect the two wires a and b from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as a b Wire 1 4 3 2 a b Total 2 connections Release the cap and nut from electronic ignition module Attach electronic ignition mo...

Page 21: ... opposite end on pins in back of firebox Back of firebox Front of firebox Heat diffuser Pin 17 Assembled warming rack Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Warming rack Cooking grate ...

Page 22: ...all grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage 18 22 464261709 Grease tray Unscrew on cart right side panel Insert AA battery into ignitor negative end first Replace the cap electronic ignition cap 19 AA Battery Electronic Ignition Cap ...

Page 23: ...t regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION use transport and storage Cylinder screw at rear of cart Cylinder screw Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation r...

Page 24: ...Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and insp...

Page 25: ...tion II of Electronic Ignition System on the next page See Section III of Electronic Ignition System on the next page Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds for excess flow valve to reset and then light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect...

Page 26: ...on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly wit...

Page 27: ...NOTES 464261709 27 ...

Page 28: ...ipment And electronics call anytime for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparación a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 1 800 533 6937 1 800 LE FOYER Au Canada pour se...

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