Kenmore 415.16645900 Use And Care Manual Download Page 1 | Manualshive

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Summary of Contents for 415.16645900

Page 1: ...all instructions in this Use and Care Guide may lead to fire or explosion which could result in property damage personal injury or death Safety Parts Use and Care Assembly Assembly Questions Call t 800 241 7548 Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided SAVETHESEiNSTRUCTiONS Sears Roebuck and Co Hoffman Estates IL 60179 20...

Page 2: ...as and the regulator valve assembly supplied Grill installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA1192 and CSAZ240 RV Series Recreational Vehicle Code as ap...

Page 3: ...prices and additional information in the U S A call 1 800 827 6655 Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A or Canada call 1 800 4 MY HOME KENMORE GRILL WARRANTY One Year Full Warranty on Kenm...

Page 4: ...quired measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LPTanks must be constructed and marked in accordance with specifications for LP Tanks of the U S Department of Transportation DOT or for Canada CAN CSA B339 tanks spheres and tubes for transportation of dangerous goods Transport Canada TC See LP Tank collar for marking LP Tank valve must have Type 1 outlet co...

Page 5: ... is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated...

Page 6: ...u cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator A Neverremovethreaded orificeat end of valve _z Do not insert any tool or foreign objects into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury...

Page 7: ...tank from specified operation position Safety Tips Before opening LP tank valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP tank valve Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for shelves is 10 Ibs Do not use a cooking pot larger than 9 on grid The...

Page 8: ...ushing knob in and turning to HI position After lighting Leave knobs in HI position for 15 minutes to pre heat the grill Then turn knobs to desired setting for cooking CAUTION Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP tank off Do n...

Page 9: ...ass wire bristle brush Check inside the grill bottom for grease build up and clean often especially after cooking fatty meat Do not mistake brown or black accumulation of grease and smoke for paint Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner ...

Page 10: ...rs in well ventilated space and out of reach of children Cover grill if stored outdoors Store grill indoors ONLY if LP tank is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow CleaningBurner Assembly instructions before starting grill Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food sa...

Page 11: ...rect flame toignite thefatsand juices that dripduring cooking IndirectCookingInstructions Always cook withthelidclosed Due toweather conditions cooking times may vary During cold and windy conditions thetemperature setting may need tobeincreased toinsure sufficient cooking temperatures 1 Burner Cooking Cook with direct or indirect heat Best for smaller meals or foods Consumes less fuel 2 Burner Co...

Page 12: ...her 1 2 3 Extension cord for out door use Bulb Replacement A Make sure light switch on the control panel is in the OFF position and adapter plug is disconnected from outlet Release the screw securing the light socket Take out the socket and remove the lens Loosen the two screws which are locking the bulb Pull out the bulb and replace with a new bulb Reverse instructionsfrom step 3 through step 1to...

Page 13: ...have GFI protection Do not plug this appliance into an indoor circuit 1 To protect against electric shock do not immerse cord or plugs in water or other liquid 2 Unplug from the outlet when not in use and before cleaning Allow to cool before putting on or taking off parts 3 Do not operate grill with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner 4 Do not ...

Page 14: ... HARDWARE F TOP LIDASSEMBLY 80017592 31 1 FRONT BRACE 80007579 32 1 RIGHT SIDE SHELF 80007630 33 1 SKIRT RIGHT SHELF 80018539 34 1 TOWEL BAR 80018385 35 1 LEFT SIDE SHELF 80007625 36 1 UPPER FASCIA SKIRT F LEFT 80018537 37 1 DRIP PAN F SIDE BURNER 80018436 38 1 LID F SIDE BURNER 80018383 39 1 80018538 F LEFT SIDE SHELF 40 1 UPPER BACK PANEL CART 80007618 41 1 SlDEBURNER 80018600 42 1 ELECTRODE F S...

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Page 16: ... to bottom shelf using three 1 4 20x1 2 screws 7ram lock washers per panel iMPORTANT Panel with hole must be on left side of bottom shelf 1 4 20x1 2 screw 7ram lock washer Qty 6 Qty 6 lf4 20xl 2 sq 7ram lockwasher Leftsidepanel with hole Makesuresidepanels are pushedas far to the rear of bottom shelfas possiblebefore fully tightening screws L Right sidepanel 16 464222409 ...

Page 17: ...screw and 7ram lock washer shown B 8 32 3 8 screw Qty 4 O 4ram lock washer Qty 4 O 4ram flat washer Qty 4 _ 8 Nut Qty 4 8 Nut Adapter 1 4 20 1 2 screw Qty 5 O 7ram lock washer Qty 5 mm flat 4rnm lock washer 7ram lock washer 1 4 20 1 2 screw This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head wit...

Page 18: ...shers which were attached on right side of firebox front shown A Insert flange on right side shelf into side shelf brackets on side of firebox shown B Attach right side shelf front using the two screws and washers which were removed from right side of fire box shown C Attach rear of shelf using one 1 4 20x1 2 screw 7ram lock washer fiber washer and 1 4 nut shown DIE l 4 20xl 2 Screw Qty 1 7mm lock...

Page 19: ...of firebox shown C Attach front of side shelf using the three screws and washers which were removed from left side of firebox front shown D Attach rear of shelf using one 1 4 20x1 2 screw 7ram lock washer fiber washer and 1 4 Nut shown ElF inside of left side shelf flat washer 5ramlock washer screw 10 3 8 screw Qty 3 5ramlock washer Qty 3 5ramflat washer Qty 3 1_ 4 20xl 2 Screw Qty 1 7ram lock was...

Page 20: ...ve bracket Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on...

Page 21: ...th one Wing nut shown B Make sure burner tube engages sideburner valve shown C Wing nut Qty 1 Sideburnerburner Sidebur6erdrip pan Wine nut Sideburnerdrip pan Under sideburner shelf attach sideburner ignitor wire to electrode shown A Place sidebumer grate onto sideburner shelf aligning grate legs with holes in shelf shown B SideburnerIgnitor Wire Sideburner grate 464222409 21 ...

Page 22: ...Connect Adapter wire harness and Light wire harness 22 464222409 ...

Page 23: ...r electrode into the back of the Electronic Ignition Module Total 5 connections shown A Connect the two wires a and b from the switch wiring harness into the back of the Electronic Ignition Module Total 2 connections shown A NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as a b Release the cap and nut from electronic ignition module Attach e...

Page 24: ...ign hinge hole on top of door and release hinge pin into door Leftdoor Right door S 3 Hinge pin on bottom of door Place the Condiment Basket on the right door inside make sure to insert the legs of the Condiment Basket into the brackets which were attached on the door inside shown as below 24 464222409 ...

Page 25: ...rebox Note Some parts omitted for clarity of illustration Heat diffuser Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Frontwiresofwarmingrackreston sidesof firebox Note Some parts omitted for clarity of illustration Assembled warmingrack Warmingrack 464222409 25 ...

Page 26: ...erform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage CAUTION Cylinder valve must face to front of cart once tank is attached Failure to installcylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire o On back of grill slide grease tray into opening in upp...

Page 27: ... excessgreasefrominsidefireboxarea greasetray andother surfaces Troubleshooting Burner s will not light usingignitor SeeElectronicIgnition Troubleshooting also Continuedonnext page GASISSUES Tryingto lightwrongburner Burnernot engagedwithcontrolvalve Obstruction in burner Nogas flow Vaporlockat couplingnutto LPcylinder Couplingnut andLPcylindervalvenot fullyconnected ELECTRICAL ISSUES Electrodecra...

Page 28: ...n end s of carryovertube s SeeSectionI of ElectronicIgnitionSystem SeeSectionII of ElectronicIgnitionSystem SeeSectionIII of ElectronicIgnitionSystem Uselong stemmatch fireplacematch See Match Lighting sectionof UseandCare Checkforgas in LPcylinder Turnoff knobs wait 30secondsandlightgrill Ifflamesarestilllow turnoff knobsandLPcylindervalve Disconnectregulator Reconnect regulatorandleak test Turno...

Page 29: ...uttoncapassemblyand reinstall making sure threadsarealignedandengagedfully Replacesparkmoduleassembly Removeandreconnectalloutputconnections at moduleandelectrodes module L _ SECTION ill Sparksare present butnot at all electrodesand ornot at fullstrength Outputlead connectionsnot connected Electricalarc between outputwiresandgrill frame Weakbattery Electrodesarewet Electrodescrackedor broken spark...

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