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Kenmore 415.16644900, Use And Care Manual, Page: 20 / 32

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Kenmore 415.16644900 Use And Care Manual Download Page 20

9

First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner 

valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes 

on valve bracket with left and right holes on fascia.  Secure using lock washers and screws that were removed from bracket. 

Next, place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lower holes on 

fascia, making sure “OFF” is on the top.  Attach using two #8-32x3/8” screws and 4mm lock washers. Press sideburner 

control knob onto valve stem.

Screws and Washers

removed from valve bracket

Note: Use upper and lower

holes on fascia to 

attach bezel

Sideburner

valve bracket

Valve stem

Screw

Lock washer

Control knob bezel

#8-32x3/8” screw

#8-32x3/8” screw

Qty.2

Qty.2

4mm

4mm lock washer 

lock washer

Valve stem

Sideburner

shelf fascia

8

A

On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in 

lower holes, using one 1/4-20x1½”

1/4-20x1½”

 screw and 7mm lock washer on each side.  In upper holes, using one

 screw and 7mm lock washer on each side, shown A. In the cart, secure upper back panel to lower back panel using

 one 1/4-20x1/2” screw and 7mm lock washer, shown B.

1/4-20x1½”

1/4-20x1½”

7mm

7mm

lock washer

lock washer

Lower back panel

Upper back panel

screw

screw

1/4-20x1/2”

screw

7mm

lock washer

B

Upper back panel

1/4-20x1½”

7mm Lock washer

screw

Qty.4

Qty.5

1/4-20x1/2”

Qty.1

Screw

Sideburner control knob

20 • 464222009 

Summary of Contents for 415.16644900

Page 1: ...all 1 800 241 7548 Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided Read and follow all Safety Assembly and Use and Care Instructions in this Guide before assembling and cooking with this grill Failure to follow all instructions in this Use and Care Guide may lead to fire or explosion which could result in property damage person...

Page 2: ...supplier or your fire department Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied Grill installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the ...

Page 3: ...nty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information in the U S A call 1 800 827 6655 Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major...

Page 4: ...s OPD safety feature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Tank Removal Transport And Storage Turn OFF all control knobs and L...

Page 5: ...ectrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution s Do not use household cleaning agents Damage to gas train components can result Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles Connecting Regulator To The LP Tank 1 LP tank must be properly secur...

Page 6: ...gas leak immediately close LP tank valve and call LP gas supplier or your fire department Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3 Completely open LP tank valve by turning OPD hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct befor...

Page 7: ...cified operation position Safety Tips s Before opening LP tank valve check the coupling nut for tightness s When grill is not in use turn off all control knobs and LP tank valve s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for shelves is 10 lbs s Do not use a cooking pot larger than 9 on grid s Th...

Page 8: ... seconds turn the burner control knob OFF wait 5 minutes for gas to clear and repeat the lighting procedure 5 Light other burners by pushing knob in and turning to HI position After lighting Leave knobs in HI position for 15 minutes to pre heat the grill Then turn knobs to desired setting for cooking Ignitor Lighting s Do not lean over grill while lighting 1 Open lid during lighting 2 Turn on gas ...

Page 9: ...cts have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s burner tube s obstructing the flow of gas to the burner The backed up gas can ignite in the tube behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner assembly should be removed...

Page 10: ...rnal Temperatures Fish Pork Egg Dishes Steaks and Roasts of Beef Veal or Lamb Ground Beef Veal or Lamb Whole Poultry Turkey Chicken Duck etc Ground or Pieces Poultry Chicken Breast etc 145 F 160 F 160 F 145 F 160 F 165 F 165 F WARNING To ensure that it is safe to eat food must be cooked to the minimum internal temperatures listed in the table below United States Department of Agriculture Cleaning ...

Page 11: ...ignite the fats and juices that drip during cooking 1 Burner Cooking Cook with direct or indirect heat Best for smaller meals or foods Consumes less fuel 2 Burner Cooking Great indirect cooking on low Produces slow even heating Ideal for slow roasting and baking ON OFF OFF ON OFF 464222009 11 Indirect Cooking Instructions Always cook with the lid closed Due to weather conditions cooking times may ...

Page 12: ...l is in the OFF position and adapter plug is disconnected from outlet Ź Release the screw securing the light socket Take out the socket and remove the lens Loosen the two screws which are locking the bulb Pull out the bulb and replace with a new bulb Step 1 Step 2 Step 3 Step 4 Step 5 Reverse instructions from step 3 through step 1 to re install socket Bulb Specification B ulb T ype Halogen W atta...

Page 13: ...Ground Fault Interrupter protector exists Do not use this appliance if the circuit does not have GFI protection Do not plug this appliance into an indoor circuit 2 Unplug from the outlet when not in use and before cleaning Allow to cool before putting on or taking off parts 3 Do not operate grill with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner 4 Do no...

Page 14: ...RECTANGULAR F LID 80006983 26 4 RUBBER BUMPER ROUND F LID 80006625 27 1 LOGO PLATE KENMORE 80010544 28 1 BEZEL F TEMPERATURE GAUGE 80004295 29 1 TEMPERATURE GAUGE 80007690 30 1 HARDWARE F TOP LID ASSEMBLY 80017592 31 1 FRONT BRACE 80007579 32 1 RIGHT SIDE SHELF 80007630 33 1 SKIRT RIGHT SHELF 80018384 34 1 TOWEL BAR 80018385 35 1 LEFT SIDE SHELF 80007625 36 1 UPPER FASCIA SKIRT F LEFT 80018381 37 ...

Page 15: ...5 6 8 9 7 1 2 10 12 12 12 12 13 13 13 13 15 16 17 18 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 47 48 49 50 51 52 53 54 54 54 54 55 55 55 56 57 58 45 14 14 14 11 464222009 15 4 ...

Page 16: ...e rear of the bottom shelf and the two fixed casters at the front using the supplied wrench Locking caster Bottom shelf Fixed caster Rear Front Left side panel with hole Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side panel ASSEMBLY 1 4 20x1 2 screw 1 4 20x1 2 screw Qty 6 Qty 6 7mm lock washer 7mm lock washer 16 464222009 ...

Page 17: ...m shelf Secure lower back panel to side panels using two Attach light adapter to back panel using four 8 32x3 8 screws 4mm lock washers 4mm flat washers and 8 nuts 1 4 20x1 2 screws and 7mm lock washers each side Secure lower back panel to bottom shelf using one 1 4 20x1 2 screw and 7mm lock washer shown B 1 4 20x1 2 screw Qty 5 Qty 4 Qty 4 Qty 4 Qty 4 Qty 5 lock washer 7mm 4mm flat washer 4mm fla...

Page 18: ...move the two screws and washers which were attached on right side of firebox front shown A Attach rear of shelf using one 1 4 20x1 2 screw 7mm lock washer fiber washer and 1 4 nut shown D E Attach right side shelf front using the two screws and washers which were removed from right side of fire box shown C B C D Side shelf Right side shelf bracket E 1 4 20x1 2 1 4 20x1 2 Qty 1 Qty 1 Qty 1 Qty 1 1 ...

Page 19: ...ing the three screws and washers which were removed from left side of firebox front shown D 5mm lock washer 5mm lock washer Side shelf Left side shelf bracket 5mm flat washer 5mm flat washer 10x3 8 screw 10x3 8 screw 1 4 20x1 2 A C Left side lower fascia inside Left side upper fascia Inside of left side shelf D E screw screw 1 4 20x1 2 washer 7mm lock washer the other side F Fiber washer 1 4 Nut f...

Page 20: ... Note Use upper and lower holes on fascia to attach bezel Sideburner valve bracket Valve stem Screw Lock washer Control knob bezel 8 32x3 8 screw 8 32x3 8 screw Qty 2 Qty 2 4mm 4mm lock washer lock washer Valve stem Sideburner shelf fascia 8 A On back of grill place upper back panel between side panels and above lower back panel Secure upper back panel in lower holes using one1 4 20x1 1 4 20x1 scr...

Page 21: ...rode Sideburner grate B 10 Insert sideburner burner into left shelf shelf shown A The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut shown B Make sure burner tube engages sideburner valve shown C B A Sideburner burner Sideburner drip pan Sideburner drip pan Burner tube V a l v e C Wing nut Wing nut Qty 1 464222009...

Page 22: ...12 Connect Adapter wire harness and Light wire harness Adapter Light wire harness Adapter wire harness Lower back panel Inside 22 464222009 ...

Page 23: ...er electrodes and sideburner electrode into the back of the Electronic Ignition Module Total 5 connections shown A Connect the two wires a and b from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as a b Total 2 connections shown A ignition module Electronic Heat shiel...

Page 24: ...kets which were attached on the door inside shown as below Condiment basket Bracket 24 464222009 Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Left door Hinge pin on bottom of door Top of door PRESS Right door ...

Page 25: ...irebox 17 18 Note Some parts omitted for clarity of illustration Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in back of firebox Front of firebox Heat diffuser Note Some parts omitted for clarity of illustration Assembled warming rack Warming rack Cooking grate Back of firebox 464222009 25 ...

Page 26: ...tom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator LP Cylinder not included Cylinder scr...

Page 27: ...P cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for s...

Page 28: ...be s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Rec...

Page 29: ...no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electro...

Page 30: ...NOTES 30 464222009 ...

Page 31: ...NOTES 464222009 31 ...

Page 32: ...ipment And electronics call anytime for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparación a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 1 800 533 6937 1 800 LE FOYER Au Canada pour se...

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