Kenmore 415.162080 Assembly Instructions Manual Download Page 12 | Manualshive

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Summary of Contents for 415.162080

Page 1: ...rnia to cause cancer birth defects or other reproductive harm Parts Assembly Safety Rules Use and Care Troubleshooting Read and follow all Safety Statements Assembly Instructions and Use Care Directions before attempting to assemble and cook Some parts may contain sharp edges especially as noted in these instructions Wear protective gloves if necessary Assembly Questions Call 1 800 4 MY HOME _ Par...

Page 2: ...h National Fuel Gas Code NFPA 541 ANSI Z223 1 Handling and storage of LP cylinders must conform to LP Gas Code NFPNANS158 Grill is not for use in or on recreational vehicles and or boats All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI I NFPA 70 Keep any electrical cords and or fuel supply hoses away from an...

Page 3: ...signated time periods listed below Sears will replace the following grill parts if they are defective in material or workmanship You will be charged for labor Lifetime of Grill Aluminum Top and Bottom Castings except for paint finish 9 years Electronic Ignition System except for ignitor battery 2 years BurnerAssembly WARRANTY SERVICE Warranty service is available by contacting Sears at 1 800 4 MY ...

Page 4: ...45 25 1 ignitorWire 4153720 26 2 1 4 20xl 1 4 CarriageBolt 4080615 STD532512 27 2 1 4 20WingNut 4080221 STD541625 28 2 10 24x1 1 4 CarriageBolt 4080074 29 30 31 32 33 34 35 36 37 38 39 4O 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Otv 1 4 1 5 1 1 1 1 4 2 2 1 2 1 1 1 1 1 1 Part TankWire 4151019 End Cap 4080065 SideShelf 4154373 10 12xl 7 8 Wing Screw 4080096 ToolHolder 4154377 SidebumerBody 45261...

Page 5: ...4 4O 14 7_ _36 39 13j 33 6_ 48 46 42 15 _16 _47 45 32 30 32 _3 2_ 15 28 24 20 22 8 463843104 5 ...

Page 6: ...egsintobaseandattachwithcarriagebolts andplasticwingnuts DO NOTFULLYTIGHTEN Insertmidshelfintoholesoninsidesof legs long wirestowardleftside Fullytightencarriagebolts andplasticwingnuts 5 QPlastic ty 8 4 Qty 8 LegAssembly 4 Longmidshelf wire to leftside _Base 6 463843104 ...

Page 7: ... 2 Insertwheel hubcap assembliesinto bottomholesonleft legs Securebeneathbasewithhitchpins Seeinsetbelow Push legextendersintorightlegs Qty 2 Wheel Hubcap Assembly 7 _Leg Extender with hitchpin inaxle bolt 463843104 7 ...

Page 8: ...erandlowerfront panelstogether Insertthe two pinsonlowerpanelintoholesin front of cartbase Snapthe upperpaneloverthe midshelf wire UpperFrontPanel LowerFrontPane snapsonto midshelfwire 8 463843104 NOTE Rear view of cart Wheels are to right side ...

Page 9: ...ghtlyto insertoppositeend Hookthe outercondimentwiresintothe topholes onfront of upperpanel thenslideremaining wires intopanelholesbelowthe condimentshelf Bendslightlyto insert NOTE Rear view of cart Wheels are to right side NOTE front view of cart Wheels are to left side Condiment Wire 463843104 9 ...

Page 10: ... notfully tighten Insertcarriageboltsthroughcontrolpanelbracketandfront holesin supportbar Securewithplasticwingnuts Fullytightenmetalwingnuts Insertendsof tankwireintoslotsoneachsideoftank holein base Leantank wiretowardmidshelf p n 4080615 5 QPlastic ty 2 27 26 28 p n4080615 p n4080074 Qty 2 Qty 2 _ 26 i p n4080615 28 p n4080074 SupportBar FrontHole GrillBottom ControlPanel Assembly NOTE Rear vi...

Page 11: ...gsas shown belowandsecurewithfour wingscrews Position tool holderonto leftfront legand securewithtwo carriageboltsandplastic wingnuts Usethetwo outerholes Do not usethe middlehole IRight side ofgr_ 5 QPlastic ty 2 Side Shelf 4 Qty 2 32 Qty 4 32 EndCap 4 I Left side of grill J Tool EndCap_ 463843104 11 ...

Page 12: ...ingnut to stud butdo notfully tighten Insertsideburner valveinto burnertube andsnapvalvecup intobody Notepropertube to valve engagement infigure A Onceproperengagement is made fully tightenmetalwing nutbeneathburner Attachsideburnerignitorwire longwirebehindcontrolpanel to electrodebeneathsideburner SeefigureB Presssideburnerknobfirmlyontosideburnervalveand placesideburner grateontobody Sidebumer ...

Page 13: ...llLidAnd HandleAssembly Attachgrill lidto grillbottomwith hingepinsandhitchpins Attachhandleto lidwithcarriage boltsandmetalwing nuts 37 Metal Qty 2 Qty 2 47 Qty 2 49 Qty 2 Handle GrillLid 47 463843104o13 ...

Page 14: ...totopholes in sidesof grillbottom InsertupperSwingAway pivotwiresintomiddle holesinsidesof grilllid InsertupperSwingAway legwiresintoloopson sideof lowerSwingAway Place cookinggrateontograterestsin grillbottom NOTE Backof SwingAway shouldbepointingupward PivotWire Upper _SwingAway f J J Lower _ SwingAway Cooking Grate 14 463843104 ...

Page 15: ...ctgrease hang an emptysoupcan notincluded from greaseclip LPGASTANKIS SOLD SEPARATELY Fillandleak checktankbeforeattaching to grillandregulator SeeUse andCaresectionfor instructions Tankcollaropeningmustfaceto frontof cart once tank is attached Failureto installtankcorrectlymayallowgas hoseto be damagedinoperation resultinginthe riskof fire Tank Collar LP Tank Sold CAUTION Failureto installcanin c...

Page 16: ...BatteryAnd IgnitorButtonAssembly InsertAAAbattery endfirst intoignitionmodule thentwistignitor buttonontomodule nitionModule 16 463843104 ...

Page 17: ...erclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LPTankValve l t SafetyCap RetainerStrap LP Liquefied PetroleumGas L...

Page 18: ...ety Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 soap and water solutio...

Page 19: ...e connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown Hoseconnection at manifold L Do not insert any foreign objects into the valve outlet You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor...

Page 20: ...bs and LP tank valve Never move grill whilein operation or still hot Use long handled barbecue utensils and oven mitts to avoid bums and splatters Maximum load for sidebumer and side shelf is 10 Ibs Asoup can must be attached to grease clip and emptied after each use Do not remove soup can until grill has completely cooled If you notice grease or other hot material dripping from grill onto valve h...

Page 21: ...ll knobs to OFF position Turn LP tank off by turning hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP tank before checking valves Knobs lock in OFF position To ch...

Page 22: ...ng The Burners Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP tank 2 Remove cooking grate 3 Remove can from grease clip 4 Remove screws holding burners to grill bottom 5 Rotate burners approx 45 degrees while lifting out of grill bottom to disengage burner tube from valves Clean outside of burn...

Page 23: ... is a heat source on both sides there is no need to rotate the food during cooking Use a meat thermometer to determine when the food is done itl I t I tll I 3 Burner Cooking Set controlsto LO for slow or HI for fast cooking 1 Burner Cooking Set controlto LO for slow or HI for fast cooking 2 BurnerCooking Set controlsto LO Food Safety Food safety is a very important part of enjoying the outdoor coo...

Page 24: ...2rain per lb Med 22 28 rain per lb Well done 28 32 rain per lb Well done 15 20 rain Well done 45 90 rain Well done 18 23 rain per lb 12 15 rain Ham 5 lb fully cooked Lamb Chops 1 2 Poultry Chicken 2 1 2 to 3 1 2 Ibs Chicken halved or quertered Turkey Seafood Steaks 1 thick Fillets 6 8 oz Shrimp large orjumbo Venison Steak 1 thick Burgers 1 2 Roast 34 Ibs V_etables Baking Potato whole Onions whole ...

Page 25: ...s Suddendropingas Outof gas Checkfor gas inLPtank flowor low flame Excessflowvalvetripped Turn offknobs wait30secondsandlightgrill Ifflamesarestill low turn off knobsandLPtankvalve Disconnect regulator Reconnect regulatorand leaktest Turnon LPtankvalve wait30secondsand then lightgrill Flamesblowout Highorgustingwinds Turn frontof grillto facewindor increase flameheight Lowon LPgas RefillLPtank Exc...

Page 26: ...ing If nosparksare generatedwith new batteryandgoodwire connections module is faulty Are output connectionsonand tight Are output connectionsonand tight If possible observe grill indark location Operateignition systemandlookfor arcingbetween outputwiresandgrill frame All sparkspresentbut weakorat slowrate Hasmoisture accumulated on electrodeand orin burnerports Inspectelectrodesfor cracks Installb...

Page 27: ...463843104 27 ...

Page 28: ...nics call or go on linefor the locationof your nearest Sears Parts Repair Center 1 800 488 1222 Call anytime day or night U S A only www sears com Topurchasea protectionagreement U S A or maintenanceagreement Canada on a productservicedby Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR sM 1 888 784 6427 Au Canada p...

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