Kenmore 415.162020 Assembly Instructions/Use And Care Manual Download Page 7 | Manualshive

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463731403 • 7

2

Cart Assembly Step 2

Insert wheel/hubcap assemblies into
bottom holes on left legs.
Secure beneath base with hitch pins.
See inset below.
Push leg extenders into right legs.

Leg Extender

Wheel/Hubcap Assembly

Completed assembly with
hitch pin in axle bolt.

7

Qty. 2

7

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Summary of Contents for 415.162020

Page 1: ...tatements Assembly Instructions and Use Care Directions before attempting to assemble and cook Some parts may contain sharp edges especially as noted in these instructions Wear protective gloves if necessary WARNING Read this manual before cooking on grill Failure to follow all manufacturer s instructions could result in fire or explosion which could cause property damage personal injury or death ...

Page 2: ... Installation Safety Precautions National Fuel Gas Code NFPA 54 ANSI Z223 1 NFPA ANSI 58 National Electrical Code ANSI NFPA 70 Use grill only with LP propane gas and the regulator valve assembly supplied Grill installation must conform with local codes or in their absence with Handling and storage of LP cylinders must conform to LP Gas Code Grill is not for use in or on recreational vehicles and o...

Page 3: ...Selected Grill Parts From one year after the date of purchase for the designated time periods listed below Sears will replace the following grill parts if they are defective in material or workmanship You will be charged for labor Lifetime of Grill Aluminum Top and Bottom Castings except for paint finish 2 years Burner Assembly WARRANTY SERVICE Warranty service is available by contacting Sears at ...

Page 4: ...tor Wire 4153720 21 2 1 4 20x1 1 4 Carriage Bolt 4080615 STD532512 22 2 1 4 20 Wing Nut 4080221 STD541625 23 2 10 24x1 1 4 Carriage Bolt 4080074 Key Qty Description Part 24 1 Tank Wire 4151019 25 1 Vaporiser Bar Wire 4151036 26 2 Vaporiser Bar 4500268 27 1 Front Panel 4502456 28 1 Front Panel Shelf 4154518 29 4 Push Fastener 4080679 30 1 Panel Wire 4151040 31 4 End Cap 4080065 32 2 Side Shelf 4154...

Page 5: ... 162020 34 42 41 39 40 38 37 36 26 26 44 25 13 12 11 10 21 7 35 7 35 21 9 32 22 33 33 6 3 7 1 4 4 3 24 4 3 3 7 6 8 4 3 29 2 5 3 4 3 4 3 29 27 28 30 15 17 16 18 17 16 19 20 4 23 33 17 14 17 23 4 1 22 33 32 43 45 463731403 5 31 31 ...

Page 6: ... Insert legs into base and attach with carriage bolts and plastic wing nuts DO NOT FULLY TIGHTEN Insert midshelf into holes on insides of legs long wires toward left side Fully tighten carriage bolts and plastic wing nuts Leg Assembly Long midshelf wire to left side Base 4 3 USE TOP HOLE IMPORTANT 4 Qty 8 3 Qty 8 ...

Page 7: ...sert wheel hubcap assemblies into bottom holes on left legs Secure beneath base with hitch pins See inset below Push leg extenders into right legs Leg Extender Wheel Hubcap Assembly Completed assembly with hitch pin in axle bolt 7 Qty 2 7 ...

Page 8: ...in support bar Secure with metal wing nuts Insert carriage bolts through control panel and front holes in support bar Secure with plastic wing nuts Insert ends of tank wire into slots on each side of tank hole in grill base Lean tank wire toward midshelf Grill Bottom Control Panel Assembly 21 23 22 4 Support Bar Center Hole Support Bar Front Hole NOTE Wheels are to left side 4 Qty 2 22 Qty 2 21 Qt...

Page 9: ... bottom with middle section of wires pointing down Rest VapoRISER bars on wire and bar supports at each end of grill bottom NOTE See Use and Care section for alternate bar positions and usage VapoRISER Bars VapoRISER Bar Wire VapoRISER Bar Support Middle section of wire pointing down ...

Page 10: ...ing wires into front of shelf Snap shelf into front panel Slide top edge of front panel UNDER control panel Secure panel to legs with push fasteners 29 Qty 4 Attach front panel to legs Snap front panel shelf into front panel Attach wire to front panel and shelf Top of front panel fits UNDER control panel 29 1st 2nd 3rd ...

Page 11: ...1403 11 6 Side Shelf And End Cap Assembly Position side shelves onto legs as shown below and secure with four wing screws per shelf Press end caps firmly into ends of leg tubes 33 Qty 8 Side Shelf 33 End Cap ...

Page 12: ...Grill Lid And Handle Assembly Attach grill lid to grill bottom with hinge pins and hitch pins Attach handle to lid with carriage bolts and metal wing nuts Grill Lid 35 7 37 38 Handle 38 Qty 2 37 Qty 2 7 Qty 2 35 Qty 2 ...

Page 13: ...ingAway pivot wires into holes in side of grill lid Insert SwingAway leg wires into top holes in side of grill bottom Place cooking grate onto grate rests in grill bottom SwingAway Pivot Wire NOTE Back of SwingAway should be pointing upward Leg Wire Cooking Grate ...

Page 14: ...ANK IS SOLD SEPARATELY Fill and leak check tank before attaching to grill and regulator See Use and Care section for instructions CAUTION Tank collar opening must face to front of cart once tank is attached Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire Tank Collar See Use Care section of this manual to perform the Burner Flame Check a...

Page 15: ... play LP Tank The LP tank used with your grill must meet the following requirements Use only LP tanks equipped with this type of valve Purchase LP tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation DOT See LP ta...

Page 16: ...w and exchanged LP tanks BEFORE connecting to grill For your safety s Do not use household cleaning agents Damage to gas train components can result Brush soapy solution onto areas indicated by arrows in figure below WARNING If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department Connecting Regulator To The LP Tank 1 2 3 full stop 4 LP tank must ...

Page 17: ...lf contained LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak close LP tank valve and call LP gas supplier or your fire department immediately Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 3 Correct before proceeding 4 Be sure regulato...

Page 18: ...all control knobs and LP tank valve Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for shelves is 10 lbs A soup can be attached to grease clip and emptied after each use Do not remove soup can until grill has completely cooled If you notice grease or other hot material dripping from grill onto valve hose ...

Page 19: ... for paint Interiors of gas grills are not painted at the factory Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Wash grate and VapoRISER bars with concentrated grill cleaner or use soap and water solution Dry thoroughly and store indoors between cookouts Wash with warm soapy water and ...

Page 20: ...rner slide backwards lift up and out of grill 7 Clean outside of burner with soap and water Lay burner upside down on flat surface Force a stream of water through tubes Make sure water comes out of all burner holes Open clogged holes with a thin wire and examine holes Due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner 8 If grill is...

Page 21: ... Tear off a piece of aluminum foil a little larger than the VapoRISER bar Place the soaked chips into the foil and turn up the side to seal the chips inside Punch pea sized holes in the top of the foil pouch Turn one VapoRISER bar upside down on the VapoRISER bar wire and place pouch inside tray Direct Cooking LO Indirect Cooking 1 LEFT LO HI 2 RIGHT 3 VapoRISER Smoking Tray You will need Aromatic...

Page 22: ...ick Burgers 1 2 Roast 3 4 lbs Baking Potato whole Onions whole Tomatoes half Corn whole Mushrooms Beef Pork Lamb Poultry Seafood Venison Vegetables Setting Medium Medium Hot Low Medium Low Medium Low Medium Medium Hot Low Medium Medium Low Low Low Medium Medium Hot Medium Hot Low Medium Medium Medium Low Medium Low Low Medium Low Medium Cooking Time Med 7 10 min Well done 10 15 min Rare 3 6 min Me...

Page 23: ...oth Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Replace ignitor Check to see if LP tank is empty If LP tank is not empty refer to Turn the coupling nut about one half to three quarters additional Reengage burner and valve Reattach spring clips Check steps in assembly instructions Check for gas in LP tank Turn off knobs wait 30 seconds and light grill ...

Page 24: ...ums lawn equipment and electrinics call or go on line for the location of your nearest Sears Parts Repair Center 1 800 488 1222 Call anytime day or night U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparación a domicilio y para ordenar piezas 1 888 ...

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