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Copyright 2019 Big John Grills & Rotisseries 

 

 1 

 

Owner’s Manual 

for Assembly, Operating & Maintenance of 

Model A3TS Built-In Gas Grill 

DANGER 

IF YOU SMELL GAS: 

1.  SHUT OFF GAS TO APPLIANCE 

2.  EXTINGUISH OPEN FLAMES 

3.  OPEN LID (IF APPLICABLE) 

4.  IF ODOR CONTINUES, KEEP AWAY FROM THE 

APPLIANCE AND IMMEDIATELY CALL YOUR 
GAS SUPPLIER OR FIRE DEPARTMENT.   

 

LEAKING GAS MAY CAUSE FIRE, EXPLOSION,  
PERSONAL INJURY, DAMAGE TO PROPERTY, AND 
DEATH. 

YOU MUST READ THIS OWNER’S MANUAL          
BEFORE OPERATING YOUR GAS GRILL. 

WARNING:  Follow all leak-check         
procedures listed in this manual carefully 
prior to operation of this unit.  Do this 
even if the grill was assembled by a    
professional. 

THIS GAS GRILL IS DESIGNED FOR OUTDOOR USE ONLY. 

526 EAST ROLLING RIDGE DRIVE, BELLEFONTE, PA 16823 

P: 814-359-2755                                  F: 814-359-2621                             [email protected] 

WARNING:  Do not ignite this grill without 
reading the LIGHTING INSTRUCTIONS 
first. 

WARNING:  DO NOT store or use         
gasoline or other flammable liquids/
vapors in the vicinity of this grill. 

 

An LP Cylinder not connected for use 
should not be stored in the vicinity of this 
unit. 

www.bigjohngrills.com 

Summary of Contents for A3TS

Page 1: ...S MANUAL BEFORE OPERATING YOUR GAS GRILL WARNING Follow all leak check procedures listed in this manual carefully prior to operation of this unit Do this even if the grill was assembled by a professional THIS GAS GRILL IS DESIGNED FOR OUTDOOR USE ONLY 526 EAST ROLLING RIDGE DRIVE BELLEFONTE PA 16823 P 814 359 2755 F 814 359 2621 sales bigjohngrills com WARNING Do not ignite this grill without read...

Page 2: ...ORMATION Page 5 4 ASSEMBLY INSTRUCTIONS Page 6 5 SET UP INSTRUCTIONS Page 7 6 OPERATING INSTRUCTIONS Page 8 7 CLEANING CARE INSTRUCTIONS Page 9 8 PARTS LIST Page 10 11 9 ACCESSORY LIST Page 12 10 TROUBLESHOOTING GUIDE Page 13 11 WARRANTY Page 14 12 WARNINGS Page 15 13 HOW TO CHANGE A BURNER TUBE Page 16 19 TABLE OF CONTENTS ...

Page 3: ... use propane cylinders indoors Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of a gas appliance DO NOT store extra liquid propane cylinders within the vicinity of a gas appliance DO NOT store a liquid propane cylinder in on any part of an appliance not intended for such ...

Page 4: ...hem roughly or drop them Never keep propane cylinders full or empty in a hot vehicle Heat can cause the relief valve to purge propane creating a very dangerous situation To fill take the LP cylinder to a propane gas dealer WARNING We strongly recommend that your LP cylinder be filled by an authorized propane dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS...

Page 5: ...face DO NOT operate grill within 12 of a combustible or non combustible surface Provide adequate clearance and ventilation at all times WARNING Use of this grill in high wind conditions may result in poor burner operation low flame blowing out flaring up etc Consider wind direction when planning your outdoor kitchen DO NOT perform any maintenance until grill is completely cooled down This grill is...

Page 6: ...plastic coverings 2 Follow hood assembly instructions if applicable 3 Have plumber or commercial equipment service company on hand to install Hood Assembly Instructions 1 Remove laser paper from stainless steel hood can be gray white or clear in color 2 Remove Cooking Grates Lava Rock Insert Pan Caps Burner Tubes and Insert Pans from grill 3 Place hood on grill and secure using the self tapping sc...

Page 7: ... grate prior to lighting your grill Heating the grates for approximately 20 minutes prior to using the grill for the 1st time will cure the oil to the grates and get the lava rock ready 6 Turn on gas source and allow system to pressurize takes about 1 minute 6 TO LIGHT THE GRILL Hold a lit long handled butane lighter gun or fireplace match down through the cooking grates next to a burner and move ...

Page 8: ... down through the cooking grates next to a burner and move control knob to the ON position turn it so black knob is pointing at you The burner will ignite instantly with a POOF sound Remove lighter and open 2nd control valve it will light instantly from the 1st Repeat for each section you plan to use 7 Once burners are lit adjust the control knobs to set desired temperature Grill will reach 800 in...

Page 9: ...ll from gas source b Use small wire needle or pipe cleaner to gently wipe away any debris from orifice Remember open flame cooking can cause significant splatter that can bake onto surfaces Unlike oven or top burner cooking the meat is not in a pot or pan and grease laden smoke will reach all surfaces More cleaning is necessary to keep stainless steel components like the front work shelf bright an...

Page 10: ...ropane LP Orifice Only 302254NG Natural Gas NG Orifice Only 302241 Stainless Steel Burner Insert Pan End 302242 Stainless Steel Burner Insert Pan Center 302232 Stainless Steel Burner Insert Pan Cap 302221 Stainless Steel Drip Tray 17 5 L x 14 75 W x 0 375 H 301045 Set of 4 Drip Tray Locks If you are in need of additional parts not found on this list please call Big John Grills Customer Service at ...

Page 11: ...Copyright 2019 Big John Grills Rotisseries 11 http www bigjohngrills com categories a3parts ...

Page 12: ...ss Steel Hood 301113 SG 3 16 x 40 Steel Griddle with Grease Trap Elevated Above Cooking Grates 301110 SG 2 15 x 30 Steel Griddle with 2 Handles Sits Directly on Cooking Grates 301106 SG 1 15 x 16 Steel Griddle with 1 Stay Cool Handle Sits Directly on Cooking Grates 302205V Stainless Steel Vegetable Grate http www bigjohngrills com pages gasgrillaccessories ...

Page 13: ...G GUIDE At any point in time if you are experiencing problems with your grill call your local Gas Service or Appliance Service and have them inspect and clean your equipment You can also call Big John Grills Rotisseries Customer Service for minor parts questions ...

Page 14: ...andard free of charge and returned to the purchaser Labor and transportation costs are NOT covered by this warranty Misuse neglect or alteration of the product is not covered by this warranty This warranty is established automatically upon receipt of the goods No warranty card or registration procedures are required Outgoing warranty shipments must be F O B factory Bellefonte PA All items requeste...

Page 15: ...lames Clean your Big John grill thoroughly on a regular basis Keep any electrical cords or fuel supply hose away from heated surfaces at all times especially when in use Use heat resistant barbecue gloves or mitts when operating grill Do not enlarge valve orifices or burner holes when cleaning Do not attempt to disconnect any gas fittings while your grill is in operation Do not store or lean items...

Page 16: ...9 Big John Grills Rotisseries 16 How To Change a Burner Tube 1 Remove lava rock and set large chunks 1 2 pieces aside Throw away any pebble size pieces 2 Gently pull open the bracket holding the burner tube in place ...

Page 17: ...ls Rotisseries 17 3 Pick up the burner just in front of the opened bracket and gently lift at an angle carefully sliding the front portion out of the hole in the front wall 4 Remove the burner once clear of hole in the front wall ...

Page 18: ...urbulence post pointing toward the front of the grill 6 Insert tube into hole in front of wall carefully pushing down on back of tube 7 Place back of tube into open bracket with crimped edge resting on the burner insert pan 8 Close bracket as best you can It will not close perfectly ...

Page 19: ...Grills Rotisseries 19 9 Repeat for each burner you are replacing 9 Replace lava rock in single layer over burners about 6 7 lbs per section completely covering the bottom of the section 10 Replace grill grate and use as normal ...

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