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Summary of Contents for 415. 16125800

Page 1: ...roductive harm CAUTION Read and follow all Safety Statements Assembly Instructions and Use Care Directions before attempting to assemble and cook Some parts may contain sharp edges especially as noted in these instructions Wear protective gloves if necessary Parts Assembly Safety Rules Use and Care Troubleshooting Assembly Questions Call 1 800 241 7548 Parts Ordering Call 1 800 4 MY HOME To Instal...

Page 2: ...nq this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Pro...

Page 3: ... free purchase If you cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 Sears Installation Service For Sears professional installation of home appli...

Page 4: ...tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LP TankValve Safety Cap RetainerStrap A disconnected LP tank in storage or being transported must have ...

Page 5: ...y Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Usea clean paintbrush and a 50 50 mild soap and water solut...

Page 6: ... 5 and 6 If you are still unable to complete the connection do not use this regulator A Neverremovethreaded orifice at end of valve Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and causea leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a...

Page 7: ... long handled barbecue utensils and oven mitts to avoid burns and splatters A Maximum load for shelves is 10 Ibs A Do not use a cooking pot larger than 9 on grid A The grease cup must be attached to grease cup clip and emptied after each use Do not remove grease cup until grill has completely cooled A Clean grill often preferably after each cookout If a bristle brush is used to clean any of the gr...

Page 8: ...ill produce an odor only on first lighting Burner Flame Check o Light burner rotate knobs from HIGH to LOW You should see a smaller flame in LOW position than seen on HIGH Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section Hose Check Before each use check to see if hoses are cut worn or kinked Replace damaged hoses before...

Page 9: ...low these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 Remove cooking grates and heat tents 3 Remove screws and flame carryover tubes from rear of burners 4 Remove screw and washers to disengage burner from bracket on firebox 5 Remove screws to detach electrode from burner Electrode should rema...

Page 10: ...ly to kill bacteria Usea thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST 2 Burner Cooking Great indirect cooking on low Produces slow even heating Ideal for slow roasting and baking Sear and Grill TM Burner Feat...

Page 11: ...0009063 RightFascia 80015592 7 mmFiberWashers 80009345 SideburnerShelf 80016433 LeftFascia 80015593 SideburnerLid 80015642 Sideburner W Electrode 80015596 Key _ Description Part 40 1 Wing nut 80009345 41 1 SideburnerClip 80009345 42 1 SideburnerGrate 80000638 43 3 HeatDiffusers 80008530 44 3 CookingGrates 80014381 45 1 HandleEndCap Left 80015604 46 1 HandleEndCap Right 80015605 47 1 HandleBar 8001...

Page 12: ... 12 464310408 o J ...

Page 13: ...xclusion Wire Placelegsas shown A Leftlegassemblyhas largeaxle holeson endsof legs Hooktankexclusionwire intorightandleft leg assemblies B MatchHolder LeftLe_ A TankExclusionWire RightLegAssembly 464310408 13 ...

Page 14: ...elfendwithcutout holefor LPcylinderbetweenlegswithaxleholes Attachto rightandleftlegassemblies with 4 1 4 20x1 1 2 screws and1 4 20flange nuts Tightensecurely 8 1 4 20Flangenuts Qty 4 BottomShelf 7 1 4 20x1 1 2 Screws Qty 4 14 464310408 ...

Page 15: ...roughwheel wheelspacer legs wheelspacerandotherwheel Attachwith 1 8mmflatwasherandhitchpin Hammerlegextendersinto rightlegs 12 WheelSpacer Qty 2 13 8mmFlatWasher Qty 1 14 HitchPin Qty 1 LegExtenders Axle Rod Cone side of wheel against leg 12 12 Wheel 13 14 464310408o15 ...

Page 16: ...ttachonefront panelto lowerhalfof cartwith 4 8x318 self tap screws Slideslot inotherpanelonto tankexclusionwireandattachto upperhalf of cartwith 4 8x3 8 self tap screws 17 8x3 8 self tapscrews Qty 8 FrontPanel FrontPanel 16 464310408 ...

Page 17: ...eadontocart Carefullylowerthe grillheadontothe cart Makesurethe regulatorhoseis hangingoutsidethe cart Attachwith 4 1 4 20x1 2 screws 7ramlock washers and7ramflat washers GrillHead X 30 31 32 7mmlockwashers 7mmflatwashers 1 4 20x1 2 screws Qty 4 Qty 4 Qty 4 464310408 17 ...

Page 18: ...eboxfor eachside as shown B Attachshelfwith 4 1 4 20flange nuts C 30 35 8 1 4 20xl 2 screws 7mmFiberWasher 1 4 20FlangeNut Qty 4 Qty 4 Qty 4 30 35 RightSideShelf Lid removed for clarity Right Fascia Attachfasciaandside shelfto fireboxwith 8x3 8 self tap screw CAUTION Fascia smustbesecurelytightenedto fireboxto safelymovegrill 17 8x3 8 self tapscrews Qty 2 RightFascia 18 464310408 ...

Page 19: ...lfusingfiber washers and 1 4 20flange nuts oneachside C 30 35 Lid removed for clarity SideBurnerShelf 3O 1 4 20xl 2 screws Qty 4 35 7mmFiberWasher Qty 4 8 1 4 20FlangeNut Qty 4 Left Fascia Attachfasciato fireboxwith 2 8x3 8 self tapscrews CAUTION Fascia smustbe securelytightenedtofireboxto safelymovegrill 17 LeftFascia 17 8x3 8 self tapscrews Qty 2 464310408o19 ...

Page 20: ... Tightenbothsecurely Placesideburnerintoshelf B Makesurevalveis insidesideburnertube Attachsidebumerwith 1 wing nut C Under sideburnershelf installsideburnerclip to sidebumertubeandvalve Attachsideburnerignitorwire to electrodeas shown D Placegrateontosideburnershelf E Presscontrolknobontosideburnervalvestem F SideburnerBezel Sideburner Sideburner Grate Correctly assembled burner to valve engageme...

Page 21: ...laceheatdiffusersover burnersby insertingtabsintoslotsinfrontof firebox Oppositeendsof heatdiffusersreston pinsin back of firebox Heatdiffuser Cooking Grate Placecookinggratesonto graterests CookingGrate 464310408 21 ...

Page 22: ...ne screws B Slidelefthandleendcap ontohandlebarandplacehandlefiberwasherbetweenlefthandlecap andlid Thenattachwith1 4 20x3 4 machinescrews 7ramflat washers 7ramfiber washers and 4 20 flange nuts C SnaprightandleftLEDhandlelightsto rightandlefthandleendcaps D RightHandleEndCap EndCapCover 51 8 HandleFiberWasher D 32 50 50 51 8 1 4 20x3 4 Screws 8 32x3 8 Screws 1 4 20FlangeNut Qty 4 Qty 4 Qty 4 Left...

Page 23: ...ayis installedupside down Unscrewignitorcap andplaceAAbatteryinto ignitorslotwithpositiveend facingoutward Screwignitorcap ontoignitor PivotWire SwingAway LegWire AA Battery GreaseCup Clip and GreaseCup Hanggreasecup clipfrombottomof fireboxand placegreasecupinto greasecup clip CAUTION Failureto installgrease cup clip and cup will cause hot greaseto drip from bottom of grill with risk of fire or p...

Page 24: ...h tank collar opening facing to side as shown Finger tighten tank thumbscrew to hold LP tank securely inplace SeeUseand Caresection to correctly LeakTest and perform the Burner FlameCheck m m cAuTIo Tankcollar opening must face to sideonce tank is attached Failure to installtank correctly mayallow gas hose to be damagedinoperation resulting in the risk of fire LPTank TankThumbscrew 24 464310408 ...

Page 25: ...utandLPtankvalvenotfully connected ELECTRICALISSUES Electrode crackedor broken sparksat crack Electrode tip not in properposition Wireand orelectrodecoveredwith cookingresidue Wiresarelooseordisconnected Wiresareshorting sparking between ignitorandelectrode Turnoffcontrolknobsand LPtankvalve Leavelidopento allow flamesto diedown Afterfire is out andgrillis cold removeburner and inspectfor spiderne...

Page 26: ... Replaceignitor Inspectwireinsulationandproperconnection Replacewiresif insulationis broken See Match Lighting sectionof UseandCare Checkfor gas inLPtank Turnoff knobs wait30secondsandlight grill Ifflamesarestilllow turnoff knobsand LPtankvalve Disconnectregulator Reconnect regulatorandleak test Turnon LPtankvalve wait30 secondsand thenlightgrill Turnoff knobsandLPtankvalve Disconnect couplingnutf...

Page 27: ...he right direction Isthe gaptoo big Areoutputconnections on andtight Ifpossible observegrillin darklocation Operate ignitionsystemandlookfor arcingbetweenoutputwires andgrillframe Allsparkspresentbutweak or at slowrate Hasmoistureaccumulated onelectrodeand orin burner ports Inspectelectrodesfor cracks Installbattery makesure that and connectors are orientedcorrectly with endup and enddown Replaceb...

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