background image

Summary of Contents for 415.16123801

Page 1: ...ions in this Use and Care Guide may lead to fire or explosion which could result in property damage personal injury or death Safety Parts Use and Care Assembly Assembly Questions Call 1 800 241 7548 Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided SAVETHESEINSTRUCTIONS Sears Roebuck and Co Hoffman Estates IL 60179 U S A 2008Sear...

Page 2: ...ndling this product installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or...

Page 3: ...free purchase Ifyou cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 Sears Installation Service For Sears professional installation of home applian...

Page 4: ...with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Saf...

Page 5: ... exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by...

Page 6: ...and 6 If you are still unable to complete the connection do not use this regulator A Neverremovethreaded orifice at end of valve Do not insert any tool or foreignobject into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death 5 If growing bubbles appear there is a leak Close LP tank valve imm...

Page 7: ...sure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot A If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test A Keep ventilation opening...

Page 8: ... box or burner and electrode See Troubleshooting if no click or spark Valve Check important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn sm...

Page 9: ... light weight coat hangerworks well into a small hook Run the hook through each burner tube several times D B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 7 Wire b...

Page 10: ...a follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temp...

Page 11: ...LATOR 80018398 27 4 BEZEL F CONTROL KNOB 80014406 28 4 CONTROL KNOB 80014405 29 1 RIGHTSIDE SHELF 80008553 30 1 FASCIA F RIGHT SHELF 80015592 31 1 SlDEBURNER SHELF 80008534 32 1 DRIP PAN F SlDEBURNER 80014344 33 1 SlDEBURNER LID 80015642 34 1 FASCIA F SIDEBURNER SHELF 80018372 35 1 SlDEBURNER 80014461 36 1 ELECTRODE F SlDEBURNER 80017596 37 1 IGNITOR WIRE F SIDEBURNER 80012457 38 1 BURNER CLIP F S...

Page 12: ... 12 464310209 464311009 ...

Page 13: ...legswithaxle holes Attachto rightandleft legassemblies with 4 1 4 20x1 1 2 screws and1 4 20flange nuts Tightensecurely 1 4 20Flangenuts Qty 4 Match Holder 1 4 20x1 1 2 Screws Qty 4 Axle hole Front 1 Y Bottom Shelf Left Leg Assembly Rear Right Leg Assembly 464310209 464311009 13 ...

Page 14: ...legs wheelspacerandotherwheel Attachwith 1 Axlewasherandhitchpin Hammerlegextendersintorightlegs WheelSpacer Qty 2 AxleWasher Qty 1 HitchPin Qty 1 Leg ExtenderFront LegExtenderRear Axle Rod Cone sideof wheel against leg WheelSpacer T Wheel WheelSpacer HitchPin Axle Washer 14 464310209 464311009 ...

Page 15: ... 8 self tap screws Attachlowerfront panelto lower halfof cartwith 4 8x3 8 self tap screws Attachupperfrontpanelto upperhalfof cartwith 4 8x3 8 self tap screws Back Brace Upper Front Panel Lower Front Panel Back of cart T 8x3 8 self tapscrews Qty 12 464310209o464311009o15 ...

Page 16: ...ntocart Carefullylowerthe grillheadontothecart Makesurethe regulatorhoseis hangingoutsidethe cart Attachwith 4 1 4 20x1 2 screws 7ramlock washers and7ramflat washers 1 4 20xl 2 screws 7mmlockwashers 7mmflatwashers Qty 4 Qty 4 Qty 4 GrillHead 7mm 7mmlockwashers 1 4 20x1 2 16 464310209 464311009 ...

Page 17: ...kof fireboxfor eachsideas shown B Attachshelfwith 4 1 4 20flange nuts C B RightSideShelf 1 4 20xl 2 screws 7mmFiberWasher 1 4 20FlangeNut Qty 4 Qty 4 Qty 4 Fascia Right SideShelf Attachfasciaandsideshelfto fireboxwith 8x3 8 self tap screw CAUTION Fasciamustbesecurelytightenedto fireboxto safelymovegrill 8x3 8 self tapscrews Qty 2 Fascia RightSideShelf 464310209 464311009 17 ...

Page 18: ...shelfusingfiber washers and 1 4 20flange nuts oneachside C Lid removed for clarity 1 4 20x 1 2 screws Qty 4 SideBurnerShelf 7mmFiberWasher Qty 4 1 4 20 FlangeNuts Qty 4 Q Left Fascia Attachfasciato fireboxwith 2 8x3 8 self tap screws CAUTION Fasciamustbesecurelytightenedto fireboxto safelymovegrill 18 464310209 464311009 LeftFascia 8x3 8 self tapscrews Qty 2 ...

Page 19: ...Tightenbothsecurely Placesideburnerintoshelf B Makesurevalveis insidesideburnertube Attachsideburnerwith 1 wing nut C Under sideburnershelf installsideburnerclip to sideburnertubeandvalve Attachsideburnerignitorwire to electrodeas shown D Placegrateontosideburnershelf E Presscontrolknobontosideburnervalvestem F Sideburner Valve Sideburner Valve BurnerClip Sideburner Grid Correctly assembled burner...

Page 20: ...Heat Shield Attach heat shield to firebox with 2 8 3 8 self tap screws Lid removed for clarity T 8x3 8 self tapscrews Qty 2 Heat Shield 20 464310209 464311009 ...

Page 21: ...ertendsof SwingAwaypivotwire intoholesinsidesof grilllid Insertendsof SwingAwaylegwire intoholesin sidesof firebox NOTE Pivotandlegwires runningside to side shouldbeunderwiresrunningfront to back If pivotand legwiresareontop SwingAwayisinstalled upside down Unscrewignitor capand placeAAbatteryintoignitor slotwithpositiveend facingoutward Screwignitor caponto ignitor Pivot _ SwingAway LegWire Cooki...

Page 22: ...Ptankis soldseparately Useonlywithan OPD over fillprotectiondevice equippedLPtank Fillandleakcheckbeforeattaching to grillandregulator PlaceLPtankinto holein bottomshelfwith tankcollaropeningfacingto sideas shown Fingertightentankthumbscrewto holdLP tanksecurelyinplace SeeUseand Caresection to correctlyLeakTestand perform the Burner FlameCheck CAUT O i Failureto installtank correctly mayallow gas ...

Page 23: ...sgreasefrominsidefireboxarea greasetray andother surfaces Troubleshooting Burner s will not light usingignitor SeeElectronicIgnition Troubleshooting also Continuedonnext page GASISSUES Tryingto lightwrongburner Burnernot engagedwithcontrolvalve Obstruction in burner Nogas flow Vaporlockat couplingnutto LPcylinder Couplingnut andLPcylindervalvenot fullyconnected ELECTRICAL ISSUES Electrode crackedo...

Page 24: ... s of carryovertube s SeeSectionI of ElectronicIgnitionSystem SeeSectionII of ElectronicIgnitionSystem SeeSectionIII of ElectronicIgnitionSystem Uselong stemmatch fireplacematch See Match Lighting sectionof UseandCare Checkforgas in LPcylinder Turnoff knobs wait 30secondsandlightgrill Ifflamesarestilllow turnoff knobsandLPcylindervalve Disconnectregulator Reconnect regulatorandleak test Turnon LPc...

Page 25: ...ttoncapassemblyand reinstall making sure threadsarealignedandengagedfully Replacesparkmoduleassembly Removeandreconnectalloutputconnections at moduleandelectrodes module L _ SECTION ill Sparksare present butnot at all electrodesand ornot at fullstrength Outputlead connectionsnot connected Electricalarc between outputwiresandgrill frame Weakbattery Electrodesarewet Electrodescrackedor Broken sparks...

Page 26: ...26 464310209 464311009 ...

Page 27: ...464310209 464311009 ...

Page 28: ...i www sears com www sears ca iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiiiiiiiiiiiii Forrepairofcarry in items likevacuums lawnequipment iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiiiiiiiiiiiii And electronics callanytimeforthe location ofyournearest iiiiiiiiiiiiiiiiiiii soo Po t opo so v oocooto iiiiiiiiii I 800 488 1222 U S A 1 800 469 4663 Canada iiiiiiiiii iiiiiiiiiiiiiiiiiiiiiiiiiiiiii Top urch sea pr...

Reviews: