Kenmore 415.16115 Assembly Instructions/Use And Care Manual Download Page 1 | Manualshive

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Summary of Contents for 415.16115

Page 1: ...eproductive harm CAUTION Read and follow all Safety Statements Assembly instructions and Use Care Directions before attempting to assemble and cook Some parts may contain sharp edges especially as noted in these instructions Wear protective gloves if necessary Parts Assembly Safety Rules Use and Care Troubleshooting EspaSol Assembly Questions Call 1 800 241 7548 Parts Ordering Call 1 800 4 MY HOME...

Page 2: ... WARNING Be alert to the possibilityof serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages CAUTION CAUTION Indicatesa potentiallyhazardous situation which if not avoided may resultin minor or moderate injury Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valveassembly supplied Grill i...

Page 3: ...e access to over 4 5 million quality parts and accessories That s the kind of professionalismyou can count on to help prolong the life of your new purchasefor yearsto come Purchaseyour Repair ProtectionAgreement today Some limitationsand exclusions apply For prices and additional informationcall 1 800 827 6655 Sears Installation Service For Sears professionalinstallation of homeappliances garage d...

Page 4: ...it can be smelled LP gas is highlyflammable and may ignite unexpectedlywhen mixedwith air LP Tank Removal Transport And Storage Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwiseby handonly do not use tools to disconnect Lift LP tank wire upwardoff of LPtank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and ...

Page 5: ... tank is exchangedor refilled Do not smoke during leak test Do not use an openflame to check for gas leaks Grill must be leak tested outdoors in a well ventilatedarea awayfrom ignition sources such as gas fired or electrical appliances During leak test keep grill away from openflames or sparks Use a clean paintbrushand a 50 50 mild soap andwater solution Brush soapy solution onto areas indicated b...

Page 6: ...cannotcomplete the connection disconnectregulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreign objects into the valve outlet or safety reliefvalve Youmay damage the valve and cause a leak Leaking propanemay result in explosion fire severe personal injury or death If a leak is detected at any time STOP and ca...

Page 7: ... tank out of correct position specified in assembly instructions Always close LP tank valve and remove coupling nut before moving LP tank from specified operation position Safety Tips Before opening LP tank valve check the coupling nut for tightness A When grill is not in use turn offall control knobs and LP tank valve A Never move grill while in operation or still hot _ Use long handledbarbecue u...

Page 8: ... in and turning to _ HIGH position m c uTio Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP tank off Do not leave grill unattended while preheating or burning off food residue on high If gril has not been regularly cleaned a grease fire ...

Page 9: ... or use a grill cleaner with scrub brush on insidesof grill lid and bottom Rinseand allow to completelyair dry Do not apply a caustic gril oven cleaner to painted surfaces Plated wire grates Wash grates with concentratedgrill cleaner or use soap and water solution Dry thoroughlyand store indoors betweencookouts Plastic parts Washwith warm soapywater andwipe dry A Do not use citrisol abrasivecleane...

Page 10: ... location When LPtank is connected to grill storeoutdoors in well ventilated space and out of reach of children Cover grill if stored outdoors Store grill indoors ONLY if LPtank is turned offand disconnected removedfrom grill and stored outdoors When removinggrill from storagefollow CleaningBurner Assembly instructions before starting grill Food Safety Foodsafety is a very important part of enjoyi...

Page 11: ...ame to ignite the fats and juices that dripduring cooking indirect Cooking instructions Always cookwith the lid closed o Due to weatherconditions cookingtimes may vary During cold and windy conditions the temperature setting may need to be increasedto insure sufficient cooking temperatures 1 Burner Cooking Cook with direct or indirect heat Best for smaller meals or foods Consumes less fuel 2 Burne...

Page 12: ...9030 21 3 Control Knobs 80009030 22 3 Main Burners 80009027 23 1 Main Burners Electrode 80009029 24 2 Flame Carry Over Tubes 80009028 K_y _y Description Part 25 1 Top Lid 80009061 26 1 Temperature Gauge 80009025 27 1 Logo Plate 80009024 28 12 1 4 20x1 2 Screw HMS02520050CPNSTSS 29 8 7 mm Fiber Washers HFWM7PRSTSS 30 4 7ram Lock Washers HSWM7RHSPSS 31 1 Right Side Shelf 80009063 32 1 Right Fascia 8...

Page 13: ... 464321607and 464321407 13 ...

Page 14: ...s shown A Left leg assembly has large holes on ends of legs Hook tank exclusion wire into right and left leg assemblies B A TankExclusion Wire LeftLegAssembly haslargeholesonendsof RightLegnoholes onendsof leg 14 464321607and 464321407 ...

Page 15: ...Bottom Shelf to Legs Attach bottom shelf to right and left leg assemblies with 4 1 4 20x1 1 2 screws and 1 4 20 flange nuts 1 4 20FlangeNuts Qty 4 1 4 20X1 1 2 Screw Qty 4 464321607and 464321407 15 ...

Page 16: ... cart with 4 8x3 8 self tapscrews Slide slot in upper front panel onto tank exclusion wire and attach to upper half of cart with 4 8 3 8 self tap screws 8x3 8 Self Tap Screw Qty 8 Lower Front Panel Back of cart Upper Front Pane 16 464321607 and 464321407 ...

Page 17: ...sertaxle rod into wheel legs spacersand otherwheel Attach with 1 _8 flat washerand hitch pin Pushleg extenders into right legs Spacer Hitch Pin Qty 2 Qty 1 _ 8ramFiatWasher Qty 1 Leg Extenders Axle R ed Wheat Cone side of wheelagainst leg 464321607 and464321407 17 ...

Page 18: ...on grill headontocart Carefully lowerthe grillheadontothe cart Makesure the regulatorhose is hanging outside the cart Attach with 4 1 4 20x1 2 screws 7ramfiat washers 7ramlockwashers GrillHead 1 4 20xl 2 Screw Qty 4 7mmFlatWasher 7mmLockWasher Qty 4 Qty 4 18 464321607and 464321407 ...

Page 19: ...B Attach shelf using 2 flange nutsoneach side C _ Repeat the samesteps for left shelf 1 4 20 Flange Nuts Qty 8 7ram Fiber Washers Qty 8 1 4 20xl 2 Screw Qty 8 RightSideShelf B 29 28 Back of Cart D RightFascia Attachfasciatofireboxwith 2 8x3 8 self tapscrew Repeatthesamestepto attachleftfascia 8x3 8 Self TapScrew Qty 4 RightFascia 35 464321607and 464321407 19 ...

Page 20: ...tents over burners by inserting tabs into slots in front of firebox Opposite ends of heattents rest on pins in back of firebox Pin Cooking Grate Place cooking grates onto grate rests Cooking Grate 20 464321607 and464321407 ...

Page 21: ...s and grill lid then into handle Remove the two battery door screws and install the six C size batteries as indicated inside battery compartment Replace battery door and screws Note Two extra 6V 3W bulbs are contained inside the bulb holders attached to the bottom ofthe handle 10 24x314 Thumbscrew Qty 2 CAUTION To prevent a shorting condition make sure the lampassemblies are fully inserted into gr...

Page 22: ... on top Swing Away is installed upside down o Unscrew ignitor cap and place AA battery into ignitorslot with positive end facing outward Screw ignitor cap onto ignitor SwingAway Pivot Wire Wire Grease Cup Clip and Grease Cup Hang grease cup clip from bottom of firebox and place grease cup into grease clip Grease Cup Clip Grease Cup 22 464321607and 464321407 CAUTION in nd I will cause hot grease to...

Page 23: ...opening facing to sideas shown Fingertighten tankthumbscrew to hold LPtank securely in place See Use and Care section to correctly Leak Test and perform the Burner Flame Check m m cA io Tank collar opening must face to side once tank is attached Failure to installtank correctly may allow gas hose t_ be damaged in operation resulting in the risk of fire LPTank TankThumbscrew 464321607 and 464321407...

Page 24: ... GASISSUES Trying to lightwrongburner Burnernotengaged withcontrolvalve Obstruction in burner Continued onnext page Nogasflow Vapor lock at coupling nut to LP tank CouplingnutandLPtankvalvenotfully connected ELECTRICAL ISSUES Electrode crackedor broken sparksat crack Electrode tip notin properposition Wireand orelectrodecovered with cookingresidue Wiresarelooseordisconnected Wiresareshorting spark...

Page 25: ...ect wire insulation and proper connection Replace wires if insulation is broken See Match Lighting sectionof UseandCare Check for gas in LP tank Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank valve wait 30 seconds and then light grill TurnoffknobsandLPtankvalve Disconnect...

Page 26: ...ht direction Isthe gaptoo big oAreoutputconnections on andtight o Ifpossible observegrillin darklocation Operate ignitionsystemandlookfor arcingbetween outputwires andgrillframe Allsparkspresentbutweak orat slowrate Hasmoisture accumulated onelectrode and orin burner ports Inspect electrodes for cracks oInstallbattery makesurethat and connectors areorientedcorrectly with endup and enddown Replace ...

Page 27: ...Page lank Intentionally 464321607 and 464321407 27 ...

Page 28: ...like vacuums lawn equipment and electronics call or go on linefor the location of your nearest iiiiiii so co o 1 800 488 1222 iiiiiii Ca anytime day or night U S A only CCC CCC To purchasea protectionagreement U S A or maintenanceagreement Canada one product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Pare pedir servicio de reparacien Au Canada pour service en frangais a domicilio...

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