Hitachi Koki DV 13SS F403 Service Manual Download Page 1

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REPAIR GUIDE

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1. Precautions on disassembly and reassembly ----------------------------------------------------------- 1

STANDARD REPAIR TIME (UNIT) SCHEDULES -------------------------------------------------------------------13

CONTENTS

Page

PRODUCT NAMES

Hitachi 13 mm Impact Drill

Models

DV 13SS, DV 13VSS

Hitachi 16 mm Impact Drill

Models

DV 16SS, DV 16VSS

LIST Nos.

DV 13SS: F403

DV 13VSS: F404

DV 16SS: F405

DV 16VSS: F406

ar.

2009

International Sales Division

DV16SS/DV16VSS

Summary of Contents for DV 13SS F403

Page 1: ...AIR TIME UNIT SCHEDULES 13 CONTENTS Page PRODUCT NAMES Hitachi 13 mm Impact Drill Models DV 13SS DV 13VSS Hitachi 16 mm Impact Drill Models DV 16SS DV 16VSS LIST Nos DV 13SS F403 DV 13VSS F404 DV 16SS F405 DV 16VSS F406 Mar 2009 International Sales Division D DV16SS DV16VSS ...

Page 2: ... Handle Cover 31 31 2 Removal of the carbon brush Use a small flat blade screwdriver to slightly lift the Brush Holders 36 36 Then while pushing the Carbon Brush 37 37 to the bottom of the Brush Holders 36 36 gently pull out and disconnect the internal wire terminals Figs 1 and 2 3 Removal of the gear cover from the housing Loosen the Tapping Screw W Flange D4 x 60 Black 11 11 and Tapping Screw W ...

Page 3: ... 45 28 and then slightly tap the end surface of the Housing 34 with a wooden hammer The stator 29 can then be removed from the Housing For DV 13VSS DV 16VSS First disconnect the internal wires from the upper side of the Switch 41 by pulling the faston terminal To disconnect the internal wires from the switch insert a small flat blade screwdriver into the windows near the terminals and pull out the...

Page 4: ...crew A Left Hand M6 x 25 1 First open the chuck jaw as far as possible and loosen Flat Hd Screw A Left Hand M6 x 25 1 by turning it clockwise a Hold the drill so that only the Drill Chuck 13VLRC D or The Drill Chuck 13VLRJ N W O Chuck Wrench 3 rests firmly and squarely on the edge of a solid bench Insert the hex bar wrench into the drill chuck Turn the drill chuck until the wrench is at about a 30...

Page 5: ... 5 Place the end surface of the Gear Cover 12 12 on the tubular jig and press down on the Spindle 6 6 with a hand press The spindle can then be removed together with the Ball Bearing 6002VVCMPS2L 9 9 Distance Ring 8 8 Spring 7 7 and the Retaining Ring for D15 Shaft 10 10 The Gear 13 13 can then be removed from the spindle Fig 7 CAUTION Be sure to replace both the spindle and gear with new ones Fig...

Page 6: ...ess The Ratchet 17 17 then comes out together with the Change Plate 20 20 Fig 9 Perform reassembly by reversing the order of the disassembly procedure However special attention should be given to the following items 1 Internal wire arrangement 1 Arrange the internal wires according to 7 Internal Wire Arrangement and Wiring Work 2 Be careful not to catch the internal wires when mounting the handle ...

Page 7: ...n lbs 2 Drill Chuck 30 to 50 N m 266 to 443 in lbs 3 Machine Screw M3 Switch 41 40 0 4 to 0 8 N m 3 5 to 7 1 in lbs 4 Flat HD Screw A Left Hand M6 X 25 1 1 4 4 to 5 4 N m 38 9 to 47 8 in lbs 5 Bolt M3 19 19 1 2 to 1 8 N m 10 6 to 15 9 in lbs 4 Change Plate Place the Change Plate 20 20 between the Ratchet 17 17 and Bushing 18 18 before assembling in the Inner Cover 21 21 Fig 10 5 Change Lever Push ...

Page 8: ...itch Noise Suppressor White or Blue Black or Brown Cord Ass y Blue Brown Connector White Gray Stator 1a 1 2a 2 Black Red Connector Stator White or Blue Black or Brown Cord Ass y Switch Blue Brown Choke Coil White Gray Stator 1a 1 2a 2 Black Red Choke Coil Stator Speed Control Switch Noise Suppressor White or Blue Black or Brown Cord Ass y 1a 2b 4 5 3 6 Reversing Switch Blue Brown White Gray Stator...

Page 9: ...or Blue Cord 45 Cord Clip 38 5 5 0 Cord Black or Brown Stator Red a b Mounting the cord clip 1 For products with noise suppressor 2 For products without noise suppressor Stator Gray Stator White Stator Black Connector Earth Terminal 46 Insert the Earth Terminal 46 between the Stator 29 and Housing 34 Thread the lead wire under the Brush Holder 36 Neutral wire of capacitor Neutral wire of capacitor...

Page 10: ... 2 For products without noise suppressor Stator Gray Stator Black Stator White Stator Red Thread the lead wire under the Brush Holder 36 Neutral wire of capacitor Apply silicon grease to prevent these from falling Thread the lead wire under the Brush Holder 36 Lead wire Blue Thread the lead wire under the Brush Holder 36 Thread the lead wire under the Brush Holder 36 Lead wire Brown Insert the Ear...

Page 11: ...e of capacitor for noise suppression for destination ustomer only Lead wire of capacitor for noise suppression Lead wire of capacitor for noise suppression Insert the flat blade screwdriver into the longitudinal cut of the sponge to tighten or loosen the four Apply silicon grease to prevent the entry of dust Shinetsu Silicon KE 45W or Three Bond 1215 Apply silicon grease to prevent the entry of du...

Page 12: ...ing switch 2 Wiring of speed control switch Cord Black or Brown Cord White or Blue 2 1 2a 2b 1a Stator Red Stator Gray Earth Terminal 46 Noise Suppressor Stator Black Stator White 3 5 6 4 Choke Coil or Lead Wire Blue Choke Coil or Lead Wire Brown ...

Page 13: ... 4 000 VAC minute with no abnormalities 220 V to 240 V 110 V for UK products AC 2 500 VAC minute with no abnormalities 110 V to 127 V except UK products 9 No Load Current Value After no load operation for 30 minutes the no load current values should be as follows DV 13SS DV 13VSS Voltage V 110 120 220 230 240 Current A Max 2 9 2 7 1 5 1 4 1 3 DV 16SS DV 16VSS Voltage V 110 120 220 230 240 Current ...

Page 14: ...SS DV 16VSS General Assembly Armature Inner Cover Ratchet Ball Bearing 608DD Change Lever Ball Bearing 608VV Spindle Dust Seal Ball Bearing 6002VV Gear Cover Gear Housing Stator Work Flow Switch Handle Cover Cord Cord Armor Drill Chuck STANDARD REPAIR TIME UNIT SCHEDULES ...

Page 15: ...MPACT DRILL LIST NO F403 E1 2009㨯5㨯29 Rev 1 3 47 48 49 45 45 TU01669 ᒻ ޓޓޓ ฬ ޓޓޓ ዤ ޓ ᐲ DV13SS 25 1 2 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 26 27 28 29 30 33 34 35 36 37 44 38 39 40 41 42 31 32 15 46 43 ...

Page 16: ... 096 FELT PACKING 1 24 330 674 WASHER A 1 25 608 DDM BALL BEARING 608DDC2PS2L 1 26 360 864C ARMATURE 110V 1 26 360 864U ARMATURE ASS Y 120V 1 INCLUD 25 30 26 360 864E ARMATURE 220V 1 26 360 864G ARMATURE 230V 240V 1 27 330 673 FAN GUIDE 1 28 991 031 TAPPING SCREW D4 X 45 2 29 340 745C STATOR 110V 1 29 340 745D STATOR 120V 1 29 340 745E STATOR 220V 1 29 340 745G STATOR 230V 240V 1 30 608 VVM BALL B...

Page 17: ...ORD 1 CORD ARMOR D10 1 FOR USA CAN MEX 45 500 201Z CORD 1 CORD ARMOR D10 1 FOR VEN 45 500 468Z CORD 1 CORD ARMOR D10 1 FOR CHN THA PHI 46 992 635 EARTH TERMINAL 1 EXCEPT FOR USA CAN VEN SYR INA HKG IND THA SIN 47 994 273 NOISE SUPPRESSOR 1 EXCEPT FOR USA CAN VEN SYR INA HKG IND THA SIN 48 330 723 CHOKE COIL BLUE 1 EXCEPT FOR USA CAN VEN SYR INA HKG IND THA SIN 49 330 722 CHOKE COIL BROWN 1 EXCEPT ...

Page 18: ...4 DRILL CHUCK 13VLRB D 1 INCLUD 1 602 602 930 515 CHUCK WRENCH 10G 1 603 303 709 DEPTH GAUGE 1 604 303 659 SIDE HANDLE 1 4 Printed in Japan 05 09 090529N ALTERNATIVE PARTS NO USED CODE NO ITEM NO OPTIONAL ACCESSORIES CODE NO ITEM NO NO USED ...

Page 19: ...RILL LIST NO F404 E1 2009㨯5㨯29 Rev 1 3 47 48 49 45 45 TU01668 ᒻ ޓޓޓ ฬ ޓޓޓ ዤ ޓ ᐲ DV13VSS 24 1 2 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 25 26 27 28 29 30 33 34 35 36 37 44 39 40 41 42 43 31 32 15 46 502 503 501 3 38 ...

Page 20: ...75 INNER COVER 1 22 322 510 CHANGE LEVER 1 23 323 096 FELT PACKING 1 24 330 674 WASHER A 1 25 608 DDM BALL BEARING 608DDC2PS2L 1 26 360 864C ARMATURE 110V 1 26 360 864U ARMATURE ASS Y 120V 1 INCLUD 25 30 26 360 864E ARMATURE 220V 1 26 360 864G ARMATURE 230V 240V 1 27 330 673 FAN GUIDE 1 28 991 031 TAPPING SCREW D4 X 45 2 29 340 743C STATOR 110V 1 29 340 743D STATOR 120V 1 29 340 743E STATOR 220V 1...

Page 21: ...USA CAN MEX 45 500 201Z CORD 1 CORD ARMOR D10 1 FOR VEN 45 500 439Z CORD 1 CORD ARMOR D10 1 FOR AUS NZL 45 500 468Z CORD 1 CORD ARMOR D10 1 FOR CHN THA PHI 45 500 470Z CORD 1 CORD ARMOR D10 1 FOR TPE 45 500 231Z CORD 1 CORD ARMOR D10 1 FOR KOR 46 992 635 EARTH TERMINAL 1 EXCEPT FOR USA CAN VEN TPE SYR INA HKG KUW IND THA SIN 47 994 273 NOISE SUPPRESSOR 1 EXCEPT FOR USA CAN VEN TPE SYR INA HKG KUW ...

Page 22: ...PTH GAUGE 1 503 321 635 CASE 1 DESCRIPTION REMARKS 601 321 814 DRILL CHUCK 13VLRB D 1 INCLUD 1 602 602 930 515 CHUCK WRENCH 10G 1 4 Printed in Japan 05 09 090529N ALTERNATIVE PARTS NO USED CODE NO ITEM NO STANDARD ACCESSORIES OPTIONAL ACCESSORIES CODE NO ITEM NO NO USED ...

Page 23: ...T DRILL LIST NO F405 E1 2009㨯5㨯29 Rev 1 3 47 48 49 45 24 1 2 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 25 26 27 28 29 30 33 34 35 36 37 44 38 39 40 41 42 31 32 15 46 502 501 45 TU01667 ᒻ ޓޓޓ ฬ ޓޓޓ ዤ ޓ ᐲ DV16SS 43 ...

Page 24: ...FELT PACKING 1 24 330 674 WASHER A 1 25 608 DDM BALL BEARING 608DDC2PS2L 1 26 360 863C ARMATURE 110V 1 26 360 863U ARMATURE ASS Y 120V 1 INCLUD 25 30 26 360 863E ARMATURE 220V 1 26 360 863F ARMATURE 230V 240V 1 27 330 673 FAN GUIDE 1 28 950 515 TAPPING SCREW D4 X 50 2 29 340 744C STATOR 110V 1 29 340 744D STATOR 120V 1 29 340 744F STATOR 220V 240V 1 30 608 VVM BALL BEARING 608VVC2PS2L 1 31 330 721...

Page 25: ...10 1 FOR USA CAN MEX 45 500 201Z CORD 1 CORD ARMOR D10 1 FOR VEN 45 500 468Z CORD 1 CORD ARMOR D10 1 FOR CHN THA PHI 46 992 635 EARTH TERMINAL 1 EXCEPT FOR USA CAN VEN SYR INA HKG IND THA SIN 47 994 273 NOISE SUPPRESSOR 1 EXCEPT FOR USA CAN VEN SYR INA HKG IND THA SIN 48 330 723 CHOKE COIL BLUE 1 EXCEPT FOR USA CAN VEN SYR INA HKG IND THA SIN 49 330 722 CHOKE COIL BROWN 1 EXCEPT FOR USA CAN VEN SY...

Page 26: ...03 709 DEPTH GAUGE 1 DESCRIPTION REMARKS 601 321 814 DRILL CHUCK 13VLRB D 1 INCLUD 1 602 602 930 515 CHUCK WRENCH 10G 1 4 Printed in Japan 05 09 090529N ALTERNATIVE PARTS NO USED CODE NO ITEM NO STANDARD ACCESSORIES OPTIONAL ACCESSORIES CODE NO ITEM NO NO USED ...

Page 27: ...RILL LIST NO F406 E1 2009㨯5㨯29 Rev 1 3 47 48 49 45 45 TU01666 ᒻ ޓޓޓ ฬ ޓޓޓ ዤ ޓ ᐲ DV16VSS 24 1 2 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 25 26 27 28 29 30 33 34 35 36 37 44 39 40 41 42 43 31 32 15 46 38 502 503 501 3 ...

Page 28: ...TE 1 21 330 675 INNER COVER 1 22 322 510 CHANGE LEVER 1 23 323 096 FELT PACKING 1 24 330 674 WASHER A 1 25 608 DDM BALL BEARING 608DDC2PS2L 1 26 360 863C ARMATURE 110V 1 26 360 863U ARMATURE ASS Y 120V 1 INCLUD 25 30 26 360 863E ARMATURE 220V 1 26 360 863F ARMATURE 230V 240V 1 27 330 673 FAN GUIDE 1 28 950 515 TAPPING SCREW D4 X 50 2 29 340 742C STATOR 110V 1 29 340 742D STATOR 120V 1 29 340 742F ...

Page 29: ...USA CAN MEX 45 500 201Z CORD 1 CORD ARMOR D10 1 FOR VEN 45 500 439Z CORD 1 CORD ARMOR D10 1 FOR AUS NZL 45 500 468Z CORD 1 CORD ARMOR D10 1 FOR CHN THA PHI 45 500 231Z CORD 1 CORD ARMOR D10 1 FOR KOR 45 500 470Z CORD 1 CORD ARMOR D10 1 FOR TPE 46 992 635 EARTH TERMINAL 1 EXCEPT FOR USA CAN TPE VEN SYR INA THA KUW IND THA SIN 47 994 273 NOISE SUPPRESSOR 1 EXCEPT FOR USA CAN VEN TPE SYR INA HKG KUW ...

Page 30: ...PTH GAUGE 1 503 321 635 CASE 1 DESCRIPTION REMARKS 601 321 814 DRILL CHUCK 13VLRB D 1 INCLUD 1 602 602 930 515 CHUCK WRENCH 10G 1 4 Printed in Japan 05 09 090529N ALTERNATIVE PARTS NO USED CODE NO ITEM NO STANDARD ACCESSORIES OPTIONAL ACCESSORIES CODE NO ITEM NO NO USED ...

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