Kenmore 259.162190 Assembly & Operation Instructions Download Page 1 | Manualshive

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Summary of Contents for 259.162190

Page 1: ...ssemble and cook CAUTION Some parts may contain sharp edges wear protect ve g oves f necessary Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage Customer Service Toll Free 1 800 396 3838 To Installer Assembler Leave these instructions with consumer To Consumer Keep this manual for future reference Sears Roebuck and Co Hoffman Estates I...

Page 2: ...hat can be the result of normal use accident or improper maintenance Al warranty coverage is void if this grill is used for commercial or rental purposes This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates mL60179 Model Number UPC on carton Labe_ Lot GG Seria_ Number Date Purchased Combustio...

Page 3: ... LOCAL CODES In Canada must conform to CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation In the U S A must conform to National Fuel Gas Code ANSI Z223 1 When deciding where to place your appliance follow these minimum clearance distances to adjacent combustible materials 24 inches 61 cm from side of unit See Figure 2 18 inches 46 cm from back of unit See Figure 2 ...

Page 4: ...ION DEVICE The Type 1 valve is recognizable by the large external thread on the outlet part of the valve Non Type 1 valves do not have these exterior threads Any attempt to connect a regulator with other than the i Mating Type 1 connector recognized by the large black coupling nut or ii Standard 510 P O L fitting by use of adapters or any other means Could result in damage fire or iniury and may n...

Page 5: ...ating Q C C I cylinder valve see Figure 6 Turn the right hand threaded Q C C 1 black nut onto the valve in a clockwise motion until there is a positive stop DO NOT USE A WRENCH HAND TmGHTEN ONLY Should the large black thermally sensitive coupling nut be exposed to temperatures above 240 and 300 F it wil soften and allow the regulator probe to disengage from the cylinder valve thereby shutting off ...

Page 6: ...1 piece 8 32 Wing Nut Overlay 2 pieces Binge Clip Lid 1 piece Upper Tank Bracket Tank 1 piece O 3 8 16 KnuH Nut Logo Heat Indicator 2 pieces t0o24 Knurl Screw Console 2 pieces 10o24 Wing Nut Handle 2 pieces Handle 114 314Washer 2 pieces Cross Lighter Burner Bagpack 10 24 Wing Nut Cross Lighter 3 pieces Tube Spacer Cross Lighter 3 pieces t 4 20 314 Carriage Bolt Cross Lighter 3 pieces 1t4 20 Knurl ...

Page 7: ...urn leg assembly over and tap on a hard surface until the caster plugs are fully seated Leg Assembly Left Hand shown Locking Caster Non Locking Caster 3 Insert locking casters into the caster plugs on front of leg assemblies and press in until caster is fully seated as shown J Console mounting tabs are on front side of leg assemblies 4 Insert non locking casters into the caster plugs on rear of le...

Page 8: ...nd tapered wing nut Console mounting tab facing up Bottom Pan Bottom Support_ Tank opening on right side Console mounting tab facing up 6 Position right hand leg assembly as shown with console mounting tab facing up Place tank side of bottom pan over bottom support Attach bottom pan with 1 4_20 x 3 4 carriage bolt and tapered wing nut 114 20 Tapered Wingnut 1 4 20 X 3 4 Carriage Bolt ...

Page 9: ...7 Attach console valve assembly by positioning console over tabs and inserting two 10 knurl screws Locate Console on tabs as shown Right side shown Mounting Hole t0o24 KnuH Screw ...

Page 10: ...8 Position side panels over legs and slide up into position Bottom flange of side panel hooks over bottom support Push against leg assembly Then slide up into position 10 ...

Page 11: ... Stand the unit onto the casters and attach 4 1 4 20 tapered wing nuts to the four carriage bolts previously installed Then align back support with top rear holes and insert 2 1 4 20 x 2 carriage bolts and fasten with 2 1 4 20 wingnuts Install push pins into bottom rear holes as shown Push Pin l 4 20 Tapered Wingnut 1 4 20 X 2 Carriage Bolt Back Support Push Pin 11 ...

Page 12: ...shelfbracket Righthand shelftrim_ SideBurner Base Right front shelfbracket 12 Position partsasshown andassemble using 3 1 4 z20 x 3 4 carriage boltsand tapered wingnuts NOTE inserttabonshelftrimintoholeinsideburner base Tab NOTE Thesetwoholes notusedinthisstep 1 4 20 X 3 4 Carriage Bolt 1 4 20 Tapered Wingnut 12 ...

Page 13: ...using 3 1 4z20 x 3 4carriage boltsand tapered wingnuts NOTE Insert tabsonshelftrimintoslots inshelfaspartsare assembled Left hand shelf trim Tab Left rear shelf bracket Insert tab into hole NOTE These two holes not used in this step Left hand shelf Left front shelf bracket lf4 20 X 314 Carriage Bo_t 1 4 o20 Tapered Wingnut 13 ...

Page 14: ... between burner base andburner base brackets NOTE Installcarriageboltsherefirst frontandback whenmountingassembly to mountingbracket 15 Attach sideburner assembly with 4 1 4o20 x 3 4 carriage boltsandfourtapered wing nuts inserting carriage botts into mounting bracket assembty first then proceeding to remaining bolts Mounting bracket located on leg assembly 16 Repeat attachment procedure described...

Page 15: ...rifice shouldpointtowards burner Installknob Knob Side Burner Valve Side Panel Opening 18 Insert burner into Shelf assembly placing the burner tube over the valve orifice as shown Place green ground wire eyelet onto burner stud and secure with 10 wingnut Place side burner cooking grid into holes _ __j _ as shown 10 24 Wingnut _ _ Valve Orifice Green Ground Wire _P _ Eyelet I Burner Tube 15 ...

Page 16: ...19 Position basecasting down over1 4 z20 studsandsecure inplace w_th two1 4 z20 large bodywingnuts I 114 o20 Large Body Wing Nut 16 ...

Page 17: ...h thefrontholes inthebottom ofthebasecasting Bottom cross lighter just lays loose atthisstageoftheassembly NOTE Crosslighter topandcrosslighter bottom assembly comepackaged together wilh 1he grill burners Theseparts should beseparated priortothisstep N N Left side of cross lighter 17 ...

Page 18: ...ting andguiding burner tubeoverorifice invalve seeillustration below Secure burners withthree1 4 z20 x 3 4 carriage boltsand1 4 z20 Knurlnuts Burner Tube Orifice Burner tube must fit over valve orifice as shown lf4 20 X 3 4 Carriage Bo_t b lf4 o20 KnuH Nut 18 ...

Page 19: ...ll cross lighter top plate Secure with three 10 24 wingnuts Tabs in cross lighter top must fit into grooves on top of burners as shown in illustration below 10 24 Wingnut Cross Lighter Spacer IMPORTANT Tabs in cross lighter top fit into grooves on top of burners Tube Spacer 10o24 Wing Nut 19 ...

Page 20: ...23 InstallHeatDistribution Platebyplacing in3osition sothatthesixsupports restonthesixribsin thebasecasting Suppo_ mm mm mm Rib in Base Casting m m m m m 2O ...

Page 21: ...securely 5 Install temperature gauge 6 Place handle ends into handle tube as shown Note Notches in handle tube mate with tab inside handle cap as shown Note Keep handle tube aligned with end caps at all times 4 Secure overlay with 2 6 wingnuts 10 24 Wing Nut 10 Washer 7 Then place handle assembly onto lid and secure with washers and 10 wingnuts 8 Install cooking grids and warming rack as shown 21 ...

Page 22: ...24 Install grease trayfromrearofgrillbysliding grease trayinonsupport railsuntilthe frontofthetraydropsdownoverthefrontofthesupport rails 22 ...

Page 23: ...her and one to bundle the four small terminal wires together 27 After wiring ignitor module ensure that aJJburner knobs are in the off position before installing the battery Install the battery 2 Large Terminals 4 Small Terminals Ignitor 23 28 Snap ignitor module tabs into into holes on back left side of front panel as shwon NOTE Do not remove ignitor module once installed The plastic mounting tab...

Page 24: ...29 Install swinggriddle hardware inholeprovided insideburner baseasshown I 30 Place swing griddle onto mounting pin as shown Swing Griddle Mounting Pin 24 ...

Page 25: ...31 Insert Illuminator into slots as shown below and tighten knurl nuts to illuminator bolts on bottom of shelf plate For battery installation see pg 28 25 ...

Page 26: ...ate Insert Tank Bracket intoSlotandrotate it90Degrees Slide bracket down over_ank ringtoholdtankinplace 34 Connect regulator with tank valve Be sure that hose assembly does not contact the base casting or any other parts which will get hot 26 ...

Page 27: ...ight burner knob to SIDE BURNER 1 Open UP cylinder 2 Push in and turn the side burner control knob to HI 3 Depending on which ignitor you have turn or depress ignitor Repeat if necessary 4 If burner does not light immediately within four seconds turn the burner control knob off and wait 5 minutes to clear the gas 5 Repeat steps I to 4 If burner stil fails to light refer to the Troubleshooting Guid...

Page 28: ...ght head is raised up from its horizontal resting position The light may come on as soon as you put the batteries in You can lay the light with the lens facing down on a flat surface and it will go off To use the Illuminator simply pivot the light from it s resting position and then rotate it forward and position it as desired The light will stay on as long as the light head is approximately 20 de...

Page 29: ...it may lead to a dangerous condition as well By excessively raising the temperature within your grill particularly if a build up of grease in your grill ignites these flare ups may result in an uncontrolled grease fire Grease fires can occur if grease is allowed to build up in your grill Follow instructions for keeping your grill clean Do not leave grill unattended when burners are on including wa...

Page 30: ...position twist the valve on your propane cylinder 1 turn or the main natural gas valve on DO NOT mGNJTE THE BURNERS WHILE PERFORMING THE LEAK CHECK 2 Brush your soap and water solution on all connections and components as outlined above 3 Observe each place for growing bubbles which indicate that a leak is present 4 Shut off the flow of gas while fixing the leak Tighten any leaking connection and ...

Page 31: ...E AS A CUTTING BOARD COVER YOUR GRILL WHEN mTBS NOT IN USE TO PROTECT THE SHELVES FROM THE OUTDOOR ELEMENTS GRILL EXTERIOR The white spots that may appear on the outside of the casting are caused by the oxidation of the aluminum This oxidation can usually be removed with soap and water If not you can repaint the outside casting using hi heat grill paint GRILL INTERIOR WARMING RACK At least once a ...

Page 32: ... 2 1 2 4 1 3 1 2 1 3 1 3 2 1 1 1 19 22 2 1 1 2 1 6 1 1 1 3 1 1 1 2 4 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 DESCRIPTION Logo Lid Temperature Gauge Left Hand Handle End Knud Nut Right Hand Handle End Wing Nut Washer Handle Tube Cooking Grid Wing Nut Cross Lighter Top Plate Spacer Cross Lighter Bottom Plate Electrodes Heat Distribution Plate Knud Nut Grease Tray Burner Wing Nut Base Casting Left ...

Page 33: ..._ ell P A Kenmore Propane Gas Grill 259 162190 33 ...

Page 34: ...llow grill to cool coming up venturi around Remove burners and check venturis and orifices for obstructions console contro_ knobs 6 Grease dripping from base Is grease tray properly installed Is it full of grease Check to ensure bolts are tight washers are in place Check that Grill is level 7 Regulator Humming This is not a defect or hazard The noise is internal and caused by cold propane passing ...

Page 35: ...Notes 35 ...

Page 36: ...mark TM Trademark Service Mark of Sears Roebuck and Co TM SM Marca Registrada Marca de F_brica Marca de Servicio de Sears Roebuck and Co MD MCMarque de commerce Marque d_pos_e de Sears Roebuck and Co Sears Roebuck and Co ...

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