Kenmore 16657 - 3 Burner Grill Use And Care Manual Download Page 19 | Manualshive

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Summary of Contents for 16657 - 3 Burner Grill

Page 1: ...uctions in this Use and Care Guide may lead to fire or explosion which could result in property damage personal injury or death Safety Parts Use and Care Assembly Assembly Questions Call t 800 241 7548 Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided SAVETHESEINSTRUCTIONS Sears Roebuck and Co Hoffman Estates IL 60179 U S A 2008S...

Page 2: ...as and the regulator valve assembly supplied Grill installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA1192 and CSAZ240 RV Series Recreational Vehicle Code as ap...

Page 3: ...ces and additional information in the U S A call 1 800 827 6655 Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A or Canada call 1 800 4 MY HOME KENMORE GRILL WARRANTY One Year Full Warranty on Kenmore...

Page 4: ...quired measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LPTanks must be constructed and marked in accordance with specifications for LP Tanks of the U S Department of Transportation DOT or for Canada CAN CSA B339 tanks spheres and tubes for transportation of dangerous goods Transport Canada TC See LP Tank collar for marking LP Tank valve must have Type 1 outlet co...

Page 5: ... is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated...

Page 6: ...u cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator A Neverremovethreaded orificeat end of valve _z Do not insert any tool or foreign objects into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury...

Page 7: ...ch cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot A If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve ...

Page 8: ...This curing of paint and partswill produce an odor only on first lighting Burner Flame Check Light burner rotate knobs from HIGH to LOW You should see a smaller flame in LOW position than seen on HIGH Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section Hose Check Before each use check to see if hoses are cut worn or kinked...

Page 9: ...as with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach...

Page 10: ...od Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when re...

Page 11: ...3 MOUNTED 33 1 SIDEBURNER 80017653 34 1 ELECTRODE F SB 80017680 ELECTRODE WIRE F 35 1 80018307 SIDEBURNER 13 14 15 16 17 18 19 80000268 80004093 80007452 80006484 80007454 80004157 80019167 80007458 80019160 80019217 80009953 80006983 80006625 80010544 80017678 80007720 80006654 80017579 80007512 36 1 GRATE F SB 80006640 37 1 FRONT BRACE 80007568 38 1 HEAT SHIELD F TANK 80007503 39 1 LEFT RAIL F G...

Page 12: ...I _Y 0 9 12 464261709 ...

Page 13: ...tom shelf using three 1 4 20x1 2 screws 7ram lock washers and 7ram flat washers per panel IMPORTANT Panel with large hole must be on left side of bottom shelf l 4 20xl 2 Screw 1 4 20x1 2 screw Qty 6 O7mm lock washer 7ram Qty 6 7ram 7mmfiat washer Qty 6 Leftsidepanel with largehole Makesuresidepanels are pushedas far to the rearof bottom shelfas possiblebefore fully tightening screws Right sidepane...

Page 14: ...ock washer l 4 20xl 2 Screw 7ramflat washer Qty 4 7mmlock washer Qty 4 7mm flat washer Qty 4 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Grill head Regulatorhose...

Page 15: ... Attachrightside shelfusingthreeI 4 20x3 4 screws 7ram lockwashers 7ramflatwashers tl4 nuts shownAo Attachrearof shelfusing oneI 4 20x1 screw 7ramlockwasher and7ramfiat washerinlowerhole shownBo Attachfrontof shelfandfasciausingone 8x3 8 self tappingscrewandlarge fiatwasher shownCo Attachfrontof shelfandfasciausingone114 20x3 4 screw 7ramlockwasher 7ramfiat washerand114 nut shownDIG ll4 20x3i4 Scr...

Page 16: ...ng one 8x3 8 self tapping screw and large flat washer shown C Under main control panel attach front of shelf and fascia using one 1 4 20x3 4 screw 7ram lock washer 7ram flat washer and 1 4 nut shown DIE Now you may fully tighten lower screws on upper back panel l 4 20x3 4 Screw 8 3 8 Qty 4 self tappingscrew Flange into 1 4 20x1W screw _ Y Qty 1 1 4 20xlI 2 screw 7ram lock washer 7ram flat washer 1...

Page 17: ... OFF isF_ thetP S Attachusingtwo 8 32x318 screwsand4ram lock washers Presssidebumer controlknobonto valvestern Note Use left and right holes on fascia to attach valve bracket ScrewsandWashers removed fromvalvebracket _ T S deb er i va vo b ooket _ 8 32x3f8 screw Qty 2 O 4ram lockwasher Qty 2 Note Use upper and lower holes on fascia to attach bezel Control knob 8 32x318 screw l _ Pullout thethreekn...

Page 18: ... sidebumer drip panwithoneWingnut shownB Makesureburnertubeengages sidebumer valve shownC Wing nut Sidebumerburner G _ Wing nut PP_ Sidebumer drippan Undersidebumershelf attachsidebumerignitorwireto electrode shown A Placesidebumergrateontosideburnershelf aligninggratelegswithholesinshelf shownB Sidebumer IgnitorWire Sic 18 4E 426_709 ...

Page 19: ...at 7ramlock 1 4 20 11 2 washer washer screw Inside of cart insert rear shield tab into left slot on upper of lower back panel Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel shown A Attach front shield tabs under front brace and attach right and left rails under front brace with three 8x3 8 self tapping screws shown B Tank heat shield Note somepar...

Page 20: ...gnition module and heat shield to the cart right side panel with the nut and cap shown A Connect each of the wires from the main burner electrodes and sideburner electrode into the back of the Electronic Ignition Module Total 4 connections Connect the two wires a and b from the switch wiring harness into the backof the Electronic Ignition Module Total 2 connections NOTE Switchterminals are larger ...

Page 21: ... and resting opposite end on pins in back of firebox Heat diffuser Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Assembled warming rack Cooking grate 464261709 21 ...

Page 22: ...o install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Greasetray Unscrew electronic ignition cap on cart right side panel Insert AA battery into ignitor negative end first Replace the cap AA Battery Electronic ignitionCap 22 464261709 ...

Page 23: ...der screw under bottom shelf Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright positionduring use transport and storage Regulator CAUT o L Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correct...

Page 24: ...asefrominsidefireboxarea greasetray andother surfaces Troubleshooting Burner s will not light usingignitor SeeElectronicIgnition Troubleshooting also Continuedonnext page GASISSUES Tryingto lightwrongburner Burnernot engagedwithcontrolvalve Obstruction in burner Nogas flow Vaporlockat couplingnutto LPcylinder Couplingnut andLPcylindervalvenot fullyconnected ELECTRICAL ISSUES Electrode crackedor br...

Page 25: ...uilduparound burnersystem Burnerand orburnertubesareblocked Somedealershaveolderfill nozzles withworn threads Uselong stemmatch fireplacematch See Match Lighting sectionof UseandCare Checkforgas in LPcylinder Turnoff knobs wait 30secondsfor excessflowvalveto reset and thenlightgrill Ifflamesarestilllow turnoff knobsandLPcylinder valve Disconnectregulator Reconnectregulatorandleak test Turn onLPcyl...

Page 26: ...dsarealignedandengagedfully Replacesparkmoduleassembly Removeandreconnectalloutputconnections at moduleandelectrodes module L _ SECTION ill Sparksare present butnot at all electrodesand ornot at fullstrength Outputlead connectionsnot connected Electricalarc between outputwiresandgrill frame Weakbattery Electrodesarewet Electrodescrackedor broken sparksat electrodecrack Are outputconnections on and...

Page 27: ...464261709 27 ...

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