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Thank You

 for purchasing a Sears water heater. Properly 

installed and maintained, it should give you years of trouble free 
service. It is strongly suggested that this new water heater be 
professionally installed, contact the local Sears Service Center or 
any Sears store. They will arrange for prompt, quality installation 
by Sears authorized contractors.

Abbreviations Found In This Instruction Manual:

UL – Underwriters Laboratories Inc.

NEC – National Electrical Code

ANSI – American National Standards Institute

•  Read the “General Safety” section, page 3 of this manual 

first and then the entire manual carefully. If you don’t follow 
the safety rules, the water heater will not operate properly. It 
could cause DEATH, SERIOUS BODILY INJURY AND/OR 
PROPERTY DAMAGE.

  This manual contains instructions for the installation, 

operation, and maintenance of this electric water heater. It 
also contains warnings throughout the manual that you must 
read and be aware of. All warnings and all instructions are 
essential to the proper operation of the water heater and your 
safety. Since we cannot put everything on the first few pages, 
READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO 
INSTALL OR OPERATE THE WATER HEATER.

•   The installation must conform with the instructions in this 

manual; electric company rules; and Local Codes, or in 
the absence of Local Codes, with the current edition of the 
NEC - National Electrical Code, NFPA 70. This publication 
is available from your local government or public library or 
electric company or by writing Underwriters Laboratories 
Inc., 333 Pfingsten Road, Northbrook, IL 60062. It can also 
be obtained from the National Fire Protection Association, 11 
Tracy Drive, Avon, MA 02322-9908.

•   If after reading this manual you have any questions or do not 

understand any portion of the instructions, call Sears Service 
Center.

•   Carefully plan the place where you are going to put the water 

heater. Correct electrical wiring and connections are very 
important in preventing death from possible electrical shock 
and fires.

Examine the location to ensure the water heater complies with 
the 

“Facts to Consider About the Location”

 section.

For California installation this water heater must be braced, 
anchored, or strapped to avoid falling or moving during an 
earthquake. Correct installation procedure instructions may be 
obtained from California Office of the State Architect, 1102 Q 
street, Suite 5100, Sacramento, CA 95811. Instructions can also 
be downloaded to your computer at www/dsa.dgs.ca.gov/Pubs.

Massachusetts Code requires this water heater to be installed 
in accordance with Massachusetts 248-CMR 2.00; State 
Plumbing Code and 248-CMR 5.00. In the Commonwealth of 
Massachusetts, this product must be installed by a licensed 
plumber or gasfitter.

*  Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local 

electrical code. 

INTRODUCTION

PRODUCT SPECIFICATIONS

MODEL

NUMBER

TANK

CAPACITY

IN GALLONS

DIMENSIONS

IN INCHES (mm)

RECOVERY RATE 

GALS. PER HOUR 

@90°F Rise

ELEMENT 

WATTAGE

@240 VOLTS

MINIMUM 

WIRE SIZE* 

(GAUGE)

MAXIMUM FUSE 

OR CIRCUIT 

BREAKER

SIZE (AMPS)

Width

Depth

Height

153.586420

38

24 (610)

25 (635)

36 (914)

21.0

4500

10

30

Summary of Contents for 153.586420

Page 1: ...e reference Si no puede leer o entender el inglés y necesita el manual de instrucciones en español puede solicitarlo al 1 800 821 2017 NO TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA SI NO ENTIENDE LAS INSTRUCCIONES No hacer caso de esta advertencia podría originar lesiones graves o mortales ADVERTENCIA P N 100267599 0915 Sears Brands Management Corporation Hoffman Estates IL 60179 U S A www...

Page 2: ... in the act This product is certified to comply with a maximum weighted average of 0 25 lead content as required in some areas IMPORTANT DEFINITIONS Sears Service Center The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the ...

Page 3: ...3 GENERAL SAFETY ...

Page 4: ...e the appropriate certification logo Disclaimer of implied warranties limitation of remedies Customer s sole and exclusive remedy under this limited warranty shall be product repair or replacement as provided herein Implied warranties including warranties of merchantability or fitness for a particular purpose are limited to one year on the water heater and six years on the tank and parts or the sh...

Page 5: ...g Diagram 13 SERVICE AND ADJUSTMENT 14 Temperature Regulation 14 Thermostat 14 Temperature Settings 14 Thermostat Adjustment 14 Anode Rod Inspection 15 Temperature Pressure Relief Valve Operation 15 Draining and Flushing 16 Thermostat Removal Replacement 16 Element Cleaning Replacement 16 18 Drain Valve Washer Replacement 19 Service 19 TROUBLESHOOTING GUIDE 20 21 Start Up Conditions 20 Thermal Exp...

Page 6: ...company or by writing Underwriters Laboratories Inc 333 Pfingsten Road Northbrook IL 60062 It can also be obtained from the National Fire Protection Association 11 Tracy Drive Avon MA 02322 9908 If after reading this manual you have any questions or do not understand any portion of the instructions call Sears Service Center Carefully plan the place where you are going to put the water heater Corre...

Page 7: ...RMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLONS AND 5 GALLONS CAPACITY THROUGH LOCAL SEARS STORE OR SERVICE CENTER METAL DRAIN PANS AVAILABLE IN 20 DIAMETER FOR WATER HEATERS HAVINGADIAMETER 18 OR LESS AND IN 24 DIAMETER FOR WATER HEATERS HAVING A DIAMETER OF 22 OR LESS WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3 4 THREADED OR COPPER PLUMBING SOLDER FLUX Basic Tools You may or ma...

Page 8: ...r piping to the water heater the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater This will avoid cutting off the pipes too short Additional cuts can be made later if necessary Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drai...

Page 9: ...when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater INSTALLATION IN RESIDENTIAL GARAGES The water heater must be located and or protected so it is...

Page 10: ...line directly to the cold water inlet It will harm the dip tube and damage the tank 1 Take off the cabinet top to make all the water and electrical connections Pull the cabinet top forward all the way until it is free When replacing the top put it on the clips almost to the back push down and then push back NOTE FIGURE 8 shows a typical installation 2 Locate the hot water outlet and put two or thr...

Page 11: ... can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand If the ...

Page 12: ...ing plate Failure to use the correct voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company If wiring from your fuse box or circuit breaker box was aluminum for your old water heater replace it with copper wire If you wish to reuse the existing aluminum wire have the connection at the water hea...

Page 13: ...tion 7 Replace the wiring junction cover using the screw provided 8 Replace the cabinet top Put it on the clips almost to the back push down and then push back GND JUNCTION BOX FRONT COVER REMOVED GROUND WIRE FRONT OF WATER HEATER FIGURE 10 Wiring Diagram FIGURE 11 ...

Page 14: ...on unattended in a bathtub or shower Thermostat The thermostat of this water heater has been factory set at the lowest position which approximates 120 F 49 C to reduce the risk of scald injury The thermostat is adjustable if a different water temperature is desired Read all warnings in this manual and on the water heater before proceeding ADJUSTABLE THERMOSTAT BEHIND ACCESS PANEL FIGURE 12 Thermos...

Page 15: ...to be intact Replacement of a depleted anode rod can extend the life of your water heater Inspection should be conducted by calling Sears Service Center At a minimum the anode s should be checked annually after the warranty period In replacing the anode 1 Turn off power to the water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water tank 3 Drain approxi...

Page 16: ...with hose connected allowing water to terminate to an adequate drain 7 Turn ON power to the water heater Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power Thermostat Removal Replacement 1 Turn OFF the electrical power to the water he...

Page 17: ...E 19 The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water flow is directed away from any person 4 Remove the two screws at the bottom of the water heater securing the access panel and remove panel FIGURE 20 5 Remove the insulation expose the terminal cover and element FIGURE 21 6 Lift out the tab as shown to unc...

Page 18: ...er faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power 14 Check element for water leaks If leakage occurs tighten elem...

Page 19: ...e the washer and put the new one in place Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN Follow Filling the Water Heater instructions in the Installation Instructions section Check for leaks Turn ON electric power to the water heater FIGURE 28 Service Before calling for repair service read the Start Up Conditions and Operational Conditi...

Page 20: ...r Length 153 331021 2 8 203 mm 12 3 4 323 mm 3 4 Male 153 331051 5 11 279 mm 14 3 4 375 mm 3 4 Male Expansion Tank Capacity Needed Inlet Water Pressure Water Heater Capacity Gallons 27 30 40 50 66 40 psi 2 2 2 2 5 50 psi 2 2 2 5 5 60 psi 2 2 2 5 5 70 psi 2 2 2 5 5 80 psi 2 2 5 5 5 Highest recorded inlet water pressure in a 24 hour period or regulated water pressure Note Expansion tanks are pre cha...

Page 21: ... Before beginning turn OFF electrical power supply to the water heater FIGURE 30 2 Remove the two screws securing the access panel and remove panel 3 Remove the insulation block to expose the terminal cover 4 Reset the high limit by pushing in the red button marked RESET RESET BUTTON FIGURE 31 5 Replace the insulation block so that it is completely covers the thermostat and element 6 Replace the a...

Page 22: ...od fitting may be leaking E The element may be leaking at the tank fitting Turn electrical power OFF remove access panel and insulation cap with handle If leaking around element follow proper draining instructions and remove element Reposition or replace gasket on element Place element into opening and tighten securely Then follow Filling the Water Heater instructions in the Installation Instructi...

Page 23: ...PARTS ALWAYS GIVE THE FOLLOWING INFORMATION Model Number Part Number Serial Number Part Description THIS IS A REPAIR PARTS LIST NOT A PACKING LIST REPAIR PARTS LIST 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 Model No Key No Part Description 153 586420 1 Upper Terminal Cover 9002438015 2 Lower Terminal Cover 9002276015 3 Upper Thermostat 9001954015 4 Lower Thermostat 9000507015 5 Upper Element 900...

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