Kenmore 153.335816 Owner'S Manual Download Page 10 | Manualshive

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Summary of Contents for 153.335816

Page 1: ...rs and liq uids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building i Immediately call your gas supplier from a neighbor s phone Follow the gas supplier sinstructions If you can not reach your gas supplier call the fire department Installation and service must be perfor...

Page 2: ...e requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems and the latest edition of ANSI Z21 22 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not lessthan a combination temperature and _ressure relief valve certified as meeting the require ments for Relief Valves and Automatic Gas Shutoff Devicesfor Hot W...

Page 3: ...OUS BODILY INJURY OR PROPERTY DAMAGE _WARNING The power vent water heater requires its own separate venting system It cannot be connected to an existing vent pipe or chimney it must be terminated to the outdoors Failure to properly install the venting system can result in asphyxiation a fire or explosion and can cause DEATH SE RIOUS BODILY INJURY OR PROPERTY DAMAGE AWARNING No vent damper installa...

Page 4: ...t be not greater than 1 inch es deep have a minimum length and width of at least 2 inches greater than the water heater dimensions and must be piped to an adequate drain The pan must not restrict combustion air flow Under no circumstances is the manufacturer or Sears to be held liable for any water damage in connectionwith thiswater heater AWARNING HYDROGEN GAS Hydrogengascan be producedin a hot w...

Page 5: ...3 O eratin Instructions 24 27 g _ _ighting 25 26 Temperature Regulation 27 Service and Adjustment 2s 30 Tank Sediment Cleaning 28 Venting System Inspection 28 Oiling Instructions 28 Burner Inspection 28 Burner Cleaning 28 L R Gas Control Valve Burner Assembly Replacement Information 29 Draining 29 Temperature Pressure Rdief Valve Operation 29 Drain Valve Washer Replacement 30 Housekeeping 30 Servi...

Page 6: ...E MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER The installation must conform with the instructions in this manual sas company rules and Local Codes or in the absence of Local Codes with the latest edition of the National Fuel Gas code ANSI Z223 1 also referred to as NFPA 54 This publication is available from your local government or public library or gas company or by writing NF...

Page 7: ...eflon Tape GARDEN HOSE 6 FOOT TAPE PIPE WRENCH SLOT HEAD SCREWDRIVER PHILLIPS SCREWDRIVER 4P ROLL OF TEFLON TAPE USE ONLY ON WATER CONNECTIONS PIPE DOPE SQUEEZE TUBE USE FOR WATER AND _AS CONNECTIONS TIN SNIPS DRILL WATER HEATER STAND 24 x24 xlS FOR USE WITH WATER HEATERS INSTALLED IN RESIDENTIAL GARAGES HAVING A DIAMETER 24 OR LESS AND A RATED CAPACITY 75 GALLONS OR LESS FLEXIBLE WATER HEATER GAS...

Page 8: ...r the two copper water pipes can be cut with a hacksaw approximately four inches away from where they con nect to the water heater This will avoid cutting off the pipes too short Additional cuts can he made later if nec essary Disconnect the temperature pres sure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater...

Page 9: ...ld be installed under the water heater Drain pans are available at your local Sears store Such a drain pan must be not greater than I inches deep have a minimum length and width of at least 2 inches greater than the water heater dimensions and must be piped to an adequate drain The pan must not restrict combustion air flow Under no cir cumstances is the manufacturer or Sears to be held liable for ...

Page 10: ...utlet terminal shall terminate at least 9 below 9 horizontally from or 9 above any door window or gravity air inlet into the building Figure 3a 18 minimum in all directions from any obstruction that may interfere Figure 3b 18 minimum from other gravity or natural appliance outlet vents when directly above or 135 to either side of center line Figure 3c 36 minimum from any outlet vents when directly...

Page 11: ...l shall terminate at least 18 above the roof surface Figure 5 The location selection must provide clearances for servicing and proper operationof thewaterheater Figure4 The venting system must be installed in a manner which allows inspection of the installation of the venting pipes and joints as well as periodic inspection after installation as required by ANSI Standards 18 Figure 5_ 11 ...

Page 12: ...hin 12 inches from the bottom of the enclosure The openings shall communicate directly or by ducts with the outdoors or spaces crawl or attic that freely communicate with the outdoors Figure 7 I2 1 When directly communicating with the outdoors each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure See Figure 7 2 W...

Page 13: ...ect against untimely corrosion of hot and cold water _ it is strongly recommended that dielec tings tric unions or couplings be installed on this water heater when connected to copper pipe The illustration shows the attachment of the water piping to the water heater The water heater is equipped with 74 inch water connections NOTE If using copper tubing solder tubing to an adapter before attaching ...

Page 14: ...struction isto beplacedbetweenthe relief valveandthe tank Do not connecttubingdirectlyto discharge drainunless a6 airgapisprovided Topreventbodilyinjury haz ardto life or propertydamage the relief valvemustbeallowed to discharge water inquantities should circumstancesdemand If the discharge pipe isnot connectedto a drainor other suitable means the waterflowmaycause propertydamage The Discharge Pip...

Page 15: ...is equipped for 110 120 volts only DO NOT USE THIS WATER HEATER WITH ANY VOLTAGE OTHER THAN THE ONE SHOWN ABOVE Failure to usethe correct voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you haveany questions or doubts consult your electric company A CAUTION If wiring from the fuse box or circuit breaker box was alu minum for the old water heater rep...

Page 16: ... sWITCH F _ J _ ItL_CK HOT _ _ NEuTnAc _ITE 1 11 I WXlTE I _v GAS SOLENOIO Venting AWARNING I To insureproperventingof thisgas fired water heater the cor rect vent pipe diameter must be utilized Any additionsof other gas appliances on vent with this water heater will adverse yaffectthe operationofthe water heater I The combustion and ventilation air flow must not be obstructed AWARNING The water h...

Page 17: ... ABS or CPVC Schedule 40 piping and fittings are acceptable materials for the vent system on all 40 gallon models and 50 gallon 40 000 BTU HR models 3 It cannot be connected to existing vent piping or chimney 4 It must terminate horizontally to the outdoors ALL 40 GALLON AND 50 GALLON 40 000 BTU HR MODELS OPTIONAL 2 VENT PIPING 2 PVC Schedule 40 vent piping 1 A wire screen to fit a 2 PVC Schedule ...

Page 18: ...can be used MAX MIN RISE I 4 PER FOOT 2 Horizontal runs require a minimum V rise per foot 13 MIN 35 MAX 16 MIN I1 MIN MIN RISE PERFOOT 3 The total vertical and horizontal run cannot exceed 35 for 3 vent piping 20 maximum if 2 vent piping is _ se_ on 40 000 BTU Hr models with a maximum of three 90 elbows MIN RISE PERFOOT ONE ELBOW MAX 3 MIN RISE 4 PER FOOT MIN RISE 1 4 PERFOOT I MIN RISE PERFOOT MI...

Page 19: ... 6 QUICKLY assemble parts while cement is flui If you wait too long re coat pipes 7 Push pipe completely into socket of fltting turning as it goes until it bottoms 8 Hold pipe and fitting together for 30 seconds Then carefully clean off excess with a cloth Allow connections a sufficient time to cure before disturbing 9 Remember that vent pipes must be adequately and securely supported APPROXIMATE ...

Page 20: ...ttached to the blower using 3 sheet metal screws Additionally you must seal all joints using a suitable silicone sealer such as GE RTV 103 or equivalent VENTING THROUGH A ROOF ALL MODELS I The water heater requires its own separate venting system 2 It cannot be connected to existing vent piping or chimney 3 It must terminate vertically to the outdoors 4 Total vertical and horizontal vent runs cann...

Page 21: ...TU HR models ALL 40 GALLON AND 50 GALLON 40 000 BTU HR MODELS _ OPTIONAL 2 VENT PIPING 2 PVC Schedule 40 vent piping 1 A wire screen to fit a 2 Schedule 40 45 vent cap is supplied with the water heater 2 A 3 PVC Schedule 40 pi _e minimum length of 3 must be supplied locally 3 A 3 to 2 PVC Schedule 40 reducer must be supplied locally 4 2 and 3 PVC ABS or CPVC Schedule 40 piping and fit tings are ac...

Page 22: ...ion between the shutoffvalve and control valve to permit servicing of the unit Be sure to check all the gas piping for leaks before lighting the water heater Use a soapy water solution not a match or open flame Rinse offsoapy solution and wipe dry Standard Models are for installation up to 3 300 feet above sea level High Altitude Models are for installation from 3 300 to 5 500 feet above sea level...

Page 23: ...he Locating the New Water Heater sectmn Is there proper clearance between the water heater and any thing that mzght catch fire See the Locating the New water Heater section Do you have adequate ventilation so that the water heater will operate properly See Combusnon Air and Vennlanon in the Locating the New Water Heater section Is the draft hood vent piping properly secured See Venting instruct on...

Page 24: ...The gas control knob located on the thermostat must be turned to the ON position for the gas to be able to flow 5 The venting manual reset switch must be in the closed posi tion See Venting Manual Reset Switch in the For Your Information Section 6 There is a non resettable hi limit switch in the thermostat which must be good closed for the thermostat to be oper ated See High Temperature Shut Off S...

Page 25: ...e premises Lighting and operating instructions are located on front of the water heater above or to one side of the gas control valve li WARNING AN ODORANT iS ADDED TO THE GAS USED BY THIS WATER HEATER FOR YOUR SAFETY IF YOU SHELL GAS Do not try to lightanyappliance Do not touch any electricalswitch do not useany phonein your building mmed ately cal yourgassupper from a ne ghbor s phone Follow the...

Page 26: ...tyinformation aboveon this label If you don t smellgas go to the nextstep 7 Remove or open inner door located below the gas controlunit 8 Findpilot follow metal tubefromgascontrol THERMOCOUPLE_ _ PILOTBURNER Thepilotis locatedin _i i _ frontof the burner 9 If you don t smell gas turn knob on gas control counter clockwise_ _ to PILOT position Figure 11 Page25 10 Push in control knob all the way and...

Page 27: ...e lowest _esslble temperaturesettingthat satisfiesyourhotwater needs meanssuch asa mixingvalve should be usedat the hot water tapsusedbythesepeopleor at the water beaten Mixingvalves are available at plumbing supply or hardware stores Followman ufacturers instructionsfor installation of the valves Before changingthe factory setting on the thermostat read the Temperature Regulation section inthisma...

Page 28: ...tsystemsmaypresenta serious healthrisk or asphyxiat on AWARNING Be sure the vent piping is properly connected to prevent i escapeof dangerousflue gassos which could cause deadly asphyxiation AWARNING l If after inspectionof_you found sootingor deterioration somethingiswrong Call the localgasutilityto correct the problem andcleanor replace the flueandventing beforeresumingoperationofthe water heate...

Page 29: ...ter to terminate to an adequate drain Close the drain valve Follow instructions in the Filling The Water Heater section Follow the lighting instructions in the Lighting section to restart the water heater Temperature Pressure Relief Valve Operation The temperature pressure relief valve must be manually operated at least once a year TEMPERATURE PRESSURE DISCHARGE PIPE Failure to install and maintai...

Page 30: ...ighting instructions in the Lighting section to restart the water heater _ HANDLE AND w2APR ASSEMBLY Housekeeping Vacuum around base of water heater for dust dirt and lint on a regular basis Combustible materials such as clothing cleaning materials or flammable liquids etc must not be placed against or adjacent to the water heater To insure sufficient ventilation and combustion air supply prop er ...

Page 31: ... Service Center for assistance in controlling these situations Thermal Expansion Tank Specifications Model Tank Capacity Dimensions in Inches Pipe Fitting Numbe r nGall0ns_ D ameter I Length On Tank I 153 33 O20 2 8inches 12_inches _ Male 153 331050 5 i 11 inches 14_ inches Y_ Male HOT COLD WATER HEATER COLD WATER INLET FI H ING HOT WATERHEATER 3 COLDWATER PRESSURE INLETFITTING REDUCING VALVE WITH...

Page 32: ... this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell This odor is derived from hydrogen sulfide gas dissolved in the water The smell is the result of four factors which must all be present for the odor to develop a a concentration of sulfate in the supply water b little or no dissolved oxygen in the water c a sulfate reducing bacteria within ...

Page 33: ...ay be set too low See the Temperature Regulation section The gas company can check the gas input to see if it is correct An underfired water heater willnot heat water as quickly Look for leaking or open hot water faucets Make sure all are closed The cold water inlet temperature may he colder during the win ter months It will take longer to heat the water and seem like less hot water If you cannot ...

Page 34: ...king O Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pres sure in your area O The relief valve be leaking at temperature pressure nlay the tank fitting Water from drain valve be due the valve opened a may to slightly The drain valve may be leaking at the tank fitting O Combustion contain which can con products water vapor dense on the c...

Page 35: ... i lTom ON gass pplY supplied to the Y_s l I Is p ilot lit I I e I I Light Pilot See Lightingl l Instructions in manual or attached _ No to water heater l 1 f_iiot won t light I L pil t lights I I Check thermocouple I Bad Good I Replace thermocouple Yes _ Is gas cock knob turned ON Yes I Turn gas cock knob to ON _ No Replace thermostat Is thermostat calling for heat Run hot water from heater and t...

Page 36: ... ON OFF SWITCH GAS PRESSURE SWITCH NC 120V GAS SOLE NOiD HI LIMIT SWITCH N C N O 0RESWITCH INDICATO_IGHT 120V AIR PRESSURE SWlTC_ _ WHITE GROUND7 RI A_K I I WHiT E I 120V GAS SOLENOIO _ O_NUALH _ LIMIT SWITCH 4 o m GASPRESSURE MANIFOLD NATURAL GAS 3_ WG MIN PROPANE LP GAS 8 W C MIN 36 ...

Page 37: ...ling_ for heat L 1 Yes i Go to Thermostat and Gas Supply _ Check section No Supply 110 120 volts Turn On No No _ Yes f Blower motor is running Does power cord or power wiring 1 4 have 1101120 volts available recep tade and or junction box T Yes i t Is on offswitch ON f Check at 1 for 110 120 volts to ground I I No i Replaceswitch Replace gas pressureswitch 1 NOTE Requires minimum 31 2 _ W C for na...

Page 38: ...switch with opposite end Secure air pressure line No secured to pressure tap on blower housing See 6 and 7 I Yes _ _ t Is there venting restriction or low F Replace air pressure switch No voltage 110V min req I Yes Remove restriction or correct_ voltage J continued from facing page 1 No fCheck 8togroundforll0 120volts t4 No t ls indicator light on I Replace thermostat _ _ No f Is main burneron Yes...

Page 39: ...39 ...

Page 40: ...POWER MISER TM 9 POWER VENT GAS WATER HEATERS MODEL NUMBERS 153 335816 40 Gal 153 335846 40 Gal High Altitude L P 153 335863 40 Gal L P 153 335916 50 Gal 153 335943 50 Gal High Altitude L P 153 335963 50 Gal L P 3 P 40 ...

Page 41: ... 9000071 9000254 9000254 9001584 9001584 9000281 9000281 9002411 9002411 0230225 0230120 50 33 9002675 9002676 9002321 9002321 9002294 9002295 9002296 9002296 9001970 9001970 9002113 9002113 9002120 9001993 9001958 9001959 9001960 9002672 9000736 9002678 9001963 9002443 9000734 9000071 9000254 9001584 9001584 9001584 9001584 15 9000281 9000281 9000281 9000281 16 9002411 16 9002411 9002411 9002411 ...

Page 42: ...ER TM 9 POWER VENT GAS WATER HEATERS MODEL NUMBERS 153 335816 40 Gal 153 335846 40 Gal High Altitude LR 153 335863 40 Gal L P 153 335916 50 Gal 153 335943 50 Gal High Altitude L P 153 335963 50 Gal L P f i n 301 5 Q _12 13 11 42 ...

Page 43: ...45 1331 9001513 9001513 9002673 9002673 9001773 9001773 9001976 9001976 9001977 9001978 9000275 9000275 0270116 0270116 0002917050 23600 Note For Propane L E model s this part has left hand threads These parts are also available at most Sears retail stores tReplaced only on return of damaged plate Not Illustrated Now that you have purchased your Gas Water Heater should a need ever exist for repair...

Page 44: ... a replacement flee of charge You will be charged for labor If the water heater is subjected to commercial institutional industrial or use in residences of two families or more the above warranty coverage for tanks that leak is effective for 2 years from the date of purchase and the above parts warranty is effective for 1 year from the date of purchase To obtain warranty service SIMPLY CALL 1 800 ...

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