Kenmore 1422186 Use & Care Manual Download Page 1

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Use & Care Guide
Manual de Uso y Cuidado

English / Español

Kenmore

Liquid Propane Gas Grill

Parrilla a gas de propano líquido

P/N

407P0015

odel/Modelo: PG-4040

7S0LF-1

Item No.:

1422186

Summary of Contents for 1422186

Page 1: ...Use Care Guide Manual de Uso y Cuidado English Español Kenmore Liquid Propane Gas Grill Parrilla a gas de propano lí quido P N 407P0015 M odel Modelo PG 40407S0LF 1 Item No 1422186 ...

Page 2: ...ch if not avoided may result in minor or moderate injury Installation Safety Precautions Please read this User s Manual in its entirety before using the grill Failure to follow the provided instruction can result in seriously bodily injury and or property damage Some parts of this grill may have sharp edges Please wear suitable protective gloves Use grill as purchased only with LP propane gas and ...

Page 3: ...l Warranty 4 Use and Care 5 11 Parts List 12 Parts Diagram 13 Before Assembly 14 16 Troubleshooting 36 38 WARNING Assembly 17 35 3 Combustion byproducts produced when using this product include carbon monoxide a chemical known to the State of California to cause birth defects or other reproductive harm For more information go to www P65Warnings ca gov ...

Page 4: ...s supply systems resulting from such installation 4 Damage to or failure of this appliance resulting from installation not performed by Permasteel authorized service agents including installation that was not in accord with electrical gas or plumbing codes 5 Damage to or failure of this appliance including discoloration or surface rust if it is not correctly operated and maintained according to al...

Page 5: ...y and or property damage LP Tank Valve LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER f...

Page 6: ...ve Strap and Cap Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap...

Page 7: ...connect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Call 1 888 287 0735 for an identical replacement part DANGER Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death 5 If growing b...

Page 8: ...rfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice drip or other hot material dripping from grill determine the cause correct it then clean and inspect valve Keep ventilation openings in cylinder enclosure grill cart free and clear of debris Do not store objects or materials inside the grill cart enclosure that would block the flow of combusti...

Page 9: ...re gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses befor...

Page 10: ...ee Fig A and B next page 9 Attach rear of each burner to bracket with screw See Fig A next page 10 Replace heat diffusers and cooking grates Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufac...

Page 11: ...ter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry...

Page 12: ...Door Magnet Box 1 407F0099Z B1 Lid 1 407F10004 C9 Middle Cart Bottom Panel 1 407F0048Z B2 Temperature Gauge 1 407F10201 C10 Gas Tank Holder 1 40800130Z B3 Logo 1 407F10106 C11 No 1 Leg Frame 1 407P0008 B4 Rotate Rod Lid 2 407P0012 C12 No 2 Leg Frame 1 407F0025Z B5 Silicone Rubber Bumper 2 40700103 C13 No 3 Leg Frame 1 407F0021Z B6 Bezel Lid Handle 2 407F10013 C14 No 4 Leg Frame 1 407P0009 B7 Lid H...

Page 13: ...13 PARTS DIAGRAM ...

Page 14: ...ed the grill according to the STOP SHEET instructions check all grill parts against the pictures on this and the following two pages If you parts are missing or damaged call 1 888 287 0735 M F 8 00 5 00 PACIFIC 14 BEFORE ASSEMBLY ...

Page 15: ...15 BEFORE ASSEMBLY ...

Page 16: ...16 BEFORE ASSEMBLY ...

Page 17: ...nch not provided Screwdriver not provided The following hardware is provided in blister pack for convenient use M4x10 Screw Qty 45pcs M6X15 Hex Screw Qty 24 pcs M6x15 Screw Qty 8pcs M5 Flat Washer Qty 2 pcs M5x12 Screw Qty 2pcs M6 Compression Washer Qty 8 pcs Wrench Qty 1pc AA Battery Qty 1 pc 17 ASSEMBLY ...

Page 18: ...ssembly step before proceeding to the next step Use 8 M6X15 Hex Screws to attach C6 No 1 Middle Cart Bottom Front Rail Bracket and C5 No 2 Middle Cart Bottom Back Rail Bracket to C12 No 2 Leg Frame and C13 No 3 Leg Frame as shown Do not fully tighten screws yet A Use 8 M6X15 Hex Screws to attach C16 No 1 Left Cart Bottom Front Rail and C15 No 2 Left Cart Bottom Back Rail to C11 No 1 Leg Frame as s...

Page 19: ...ack Rail and C20 No 3 Right Cart Bottom Front Rail to C14 No 4 Leg Frame as shown Do not fully tighten screws yet A Use Wrench to tighten all the screws as shown B Noted Make sure all sections of cart are square and level before fully tightening all screws 19 2 B A M6X15 Hex Screw Qty 8 pcs ...

Page 20: ...Casters to Cart Used Wrench to screw 4 Casters into corresponding position as shown 20 3 ...

Page 21: ...o 1 and No 2 Leg Frames Lay the B19 Bottom Panel Left and Right Cart onto the No 4 and No 3 Leg Frames The right edge of the Left Panel and the left edge of the Right Panel will overlay the left and right edges of the Middle Cart Bottom Panel respectively B Use 12 M4x10 Screws to attach panel edges securely to the Leg Frames as shown B 21 4 M4X10 Screw Qty 12 pcs B A Flanging Hole Side Face Front ...

Page 22: ...oor Magnet to Bottom Panel Left and Right Cart as shown A Used 4 M4x10 Screws to attach C18 Right Cart Top Front Rail to the No 3 and No 4 Leg Frames as shown B Used 4 M4x10 Screws to attach C17 Left Cart Top Front Rail to the No 1 and No 2 Leg Frames as shown B 22 5 M4X10 Screw Qty 12 pcs A B ...

Page 23: ...own A Place B18 Middle Panel Left and Right Cart and B18 Middle Panel Left and Right Cart onto pre install M4 Screws as shown B NOTE DO NOT fully tighten down the screws The panels will fit securely without further screw tightening Fully tightening the screws may cause the panels to become tilted or possibly fall down 23 6 M4X10 Screw Qty 4 pcs A B ...

Page 24: ... Insert the door bottom pin into the hole in the cart bottom front rail Push down the door top pin align it with the hole in the cart top front rail and release pin so that it inserts in hole as shown B Repeat this action for each cart door 8 M 5 X 1 5 S c r e w P r e a 往下按压上门轴 24 7 8 M5x 15 Screws Pre Installed Press door pin B A ...

Page 25: ... Baffle Clip the Back Panel into 4 Pre installed M4x10 Screws as shown Tighten all the Screws A Use 2 M4x10 Screws to attach Tank Baffle to Back Panel and Middle Cart Bottom Panel as shown B 25 8 M4X10 Screw Qty 2 pcs B A ...

Page 26: ... Pull the hose and igniter wires out to the side of the grill head Carefully lower the grill head onto the middle cart Push the descending hose and regulator through the middle leg opening so that it hangs into the right cart Open lid and attach head to middle cart with 4 M6x15 Screws and 4 M6 Compression Washers as shown 26 9 M6X15 Screw Qty 4 pcs M6 Compression Washer Qty 4 pcs ...

Page 27: ...own A Attach Left Side Shelf to the cart with 2 M4x10 Screws as shown B Note Make sure holes on side shelf align with the holes on cart Attach left side shelf to firebox from inside to outside of firebox with 2 M6x15 Screws and 2 M6 Compression Washers as shown C 27 10 M6X15 Screw Qty 2 pcs M6 Compression Washer Qty 2 pcs M4X10 Screw Qty 2 pcs A B C ...

Page 28: ...re installed M6 Compression Washers as shown B Attach Right Side Shelf to the cart with 2 M4x10 Screws as shown C Note Make sure holes on side shelf align with the holes on cart Attach Right side shelf to firebox from inside to outside of firebox with 2 M6x15 Screws and 2 M6 Compression Washers as shown D Fully tighten the screws in Step A 28 11 M6X15 Screw Qty 2 pcs M6 Compression Washer Qty 2 pc...

Page 29: ...d 2 screws Attach bezel with black mark facing up E Place side burner tube over the valve making sure that valve is inside side burner tube F Push control knob onto side burner valve face stem G Reattach side burner to side burner shelf with the 2 previously removed screws Replace side burner grate H Connect both igniter wires to the igniter module on the underside of the side burner shelf fascia ...

Page 30: ...30 G H I J ...

Page 31: ...crew Use 3 M4x10 Screws to attach C2 Back Panel Left and Right Cart to Right Cart Note Leave the C2 Back Panel Left and Right Cart to upper of No 3 Leg Frame unscrew Use 4 M4x10 Screws to attach C3 Middle Cart Top Back Rail to Middle Cart as shown Note Lock the C3 Middle Cart Top Back Rail to upper of No 2 and No 3 Leg Frame over 2 C2 Back Panel Left and Right Cart 31 13 M4X10 Screw Qty 10 pcs ...

Page 32: ...nd right Drip Tray Support as shown A Fit drip cup into drip cup clip Hang drip cup clip at the bottom of drip tray B 32 14 A B CAUTION Failure to install drip cup clip and cup will cause hot drip to drip from bottom of grill with risk of fire or property damage ...

Page 33: ...gulator Hose Bracket Remove cotter key from pin in hose bracket on No 3 Leg Frame and remove pin Fit the regulator hose into the hose bracket Secure hose in bracket with bracket pin and cotter key 33 15 4 ...

Page 34: ...it in firebox in either direction Fit tabs in firebox front through slots in diffuser tips Fit diffuser tips between tabs in firebox rear Place cooking grates onto grate rests at front and rear of firebox Insert warming rack into brackets at top of firebox with upcurved edge to front as shown 34 16 ...

Page 35: ... check before attaching to grill and regulator Install LP Tank with Tank Holder and install regulator as shown When the grill is in the desired location lock the caster brakes this will help the grill stay in place for safe operation 35 17 CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation ...

Page 36: ...and clean swab Reconnect wires or replace electrode wire assembly Replace igniter wire electrode assembly Replace with a new AAA size alkaline battery Problem Problem Possible Cause Possible Cause Prevention Solution Prevention Solution EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Damaged hose Mechanical failure due to rusting or mishandl...

Page 37: ...m cylinder Reconnect and retry Turn knobs to OFF Turn gas off at LP cylinder Leave lid in position and let fire burn out After grill cools remove and clean all parts Turn knobs to OFF Clean burner and or burner tubes See burner cleaning section of Use and Care Prevention Solution Troubleshooting continued Possible Cause ELECTRONIC IGNITION No spark no ignition noise No spark some ignition noise Sp...

Page 38: ...rks appear at any electrodes when control knob turned to HI noise can be heard from spark module Are output connections on and tight Remove and reconnect all output connections at module and electrodes SECTION III Sparks are present but not at all electrodes and or not at full strength Output lead connections not connected Electrical arc between output wires and grill frame Weak battery Electrodes...

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