Operating manual
english
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Page 3: ...Operating manual English ...
Page 4: ...T02S and GT02Sw 7 3 1 Before connection 7 3 2 Mounting and locking of wire spool 8 3 3 Loading the filler wire and automatic feed 9 3 4 Adjustment of MXF MXP pressure arms 10 3 5 Adjustment of spool brake 10 3 6 Automatic wire feed to intermediate cable and gun 11 4 Maintenance 15 4 1 Daily maintenance 15 4 2 Service shop maintenance 15 5 Disposal of the machine 16 6 Ordering numbers 16 7 Technica...
Page 5: ...ttention in order to minimise damage and personal harm are indicated with the NOTE notation Read these sections carefully and follow their instructions Disclaimer While every effort has been made to ensure that the information contained in this guide is accurate and complete no liability can be accepted for any errors or omissions Kemppi reserves the right to change the specification of the produc...
Page 6: ...eded as described in the Quick start guide pack Product packaging material is recyclable 2 2 Machine introduction 1 2 3 4 5 m min A V 1 Euro gun connector 2 Feed mechanism door 3 Feed mechanism door lock 4 Bumper profile body 5 Meter display Not available in ProMig applications 1 2 3 4 6 7 5 1 Wire speed Arc length regulation 2 Voltage Power regulation 3 Pressure arm adjuster 4 Wire guide tube 5 P...
Page 7: ... with a FastMig MXF synchronisation kit W004030 and ProMig wire feed units with ProSync 50 kit 6263121 Follow the installation instructions provided in the kit delivery 2 3 1 Water cooled system FastMig KMS Pulse X MXF MXP FastCool 10 Pro Evolution ProMig ProCool 30 1 4 9 2 3 10 5 6 8 7 1 MXF MXP or ProMig wire feed unit 2 FastMig Pulse or Pro Evolution power source 3 FastCool or ProCool 30 water ...
Page 8: ... 9 2 3 8 1 MXF MXP or ProMig wire feed unit 2 FastMig Pulse or Pro Evolution power source 3 Gas supply 4 MMA electrode holder 5 Remote control device 6 SuperSnake GT02S 7 Air cooled welding Gun 8 Power cable 9 Earth return lead and clamp SuperSnake GT 02S GT 02SW 6 ...
Page 9: ...s for different filler material types including Steel wound and DL Chili Please read the guide notes on liner selection and installation before use SuperSnake wire feed mechanism Before loading the filler wire to SuperSnake please set the wire feed mechanism Ensure the grooved drive rolls suit the filler wire size and type Close and adjust the pressure arm Wire feed roll wire guide tubes and wire ...
Page 10: ...d cabinet Check that the correct wire guide tube and wire drive rolls are selected and fitted for the filler wire type used Note Check that the filler wire spool is correctly mounted and locked into position Ensure the spool is not damaged or deformed in such a way that it can rub or chaff against the internal surface of the wire feed unit chassis or door This may result in increased drag impactin...
Page 11: ...o the back of the wire feed rolls and press the wire inch button on the wire feed panel Now take a fine file or abrasive cloth and remove any sharp edges from the filler wire end before loading to SuperSnake This prevents damage to plastic liners in particular and also prevents pick up and stubbing inside metal liners when loading NOTE Smaller diameter filler wires may need to be loaded manually w...
Page 12: ... location A A The load applied varies depending on the size and weight of the filler wire and spool but also the filler wire feed speed set The heavier the wire wire spool and the faster the feed speed the greater the need to increase the braking load Adjust the pressure secure the locking clip set the wire feed speed and check that the braking force is enough to ensure the filler wire does not sp...
Page 13: ... Press the WIRE INCH button on the wire feed panel MXF PF system will automatically load the filler wire to the SuperSnake feed mechanism and through the gun connector block There should be a small amount of filler wire sticking out ready for gun connection Note In ProMig applications the automatic Wire Inch function is not available You must press and hold the Wire Inch button or welding gun trig...
Page 14: ...ollar Note Kemppi manufacture a range of quality welding guns low friction loss gun liners and gun consumables designed to compliment our welding products Please consider these products before selecting an alternative Welding power controls Ensure Remote control function is selected on the wire feed unit SuperSnake provides wire feed speed and voltage control in Basic MIG MAG mode plus Power and A...
Page 15: ... cabinet door Post weld data is retained in the display for approximately 30 seconds after welding stops providing that no additional control signals are received during this time m min A V 1 2 3 1 Voltage 2 Welding current 3 Wire feed speed Water cooled models Water cooled SuperSnake models allow connection to the cooling fluid supply for liquid cooled guns Snap connectors fitted at either end of...
Page 16: ... measured at the welding gun nozzle before welding via a Rotameter and normally measure s between 10 20 litres per minute for many welding applications M M T 3 2 l min 5 10 15 20 NOTE Handle shielding gas bottle with care Assess the risks associated with handling and using compressed gas Always use a cylinder transport carriage and secure the cylinder safely SuperSnake GT 02S GT 02SW 14 ...
Page 17: ...iginal Kemppi spare parts Check the condition and connection of the welding circuit components welding gun earth return cable and clamp sockets and connectors Check the condition of the feed rolls needle bearings and shafts Clean and lubricate bearings and shafts with a small quantity of light machine oil if necessary Assemble adjust and test function Note Clean system with dry compressed air at l...
Page 18: ...entre per the instructions of local authorities or a Kemppi representative By applying this European Directive you will improve the environment and human health 6 Ordering numbers SuperSnake GT02S 10m Gas cooled 6153100 SuperSnake GT02S 15m Gas cooled 6153150 SuperSnake GT02S 20m Gas cooled 6153200 SuperSnake GT02S 25m Gas cooled 6153250 SuperSnake GT02SW 10m Water cooled 6154100 SuperSnake GT02SW...
Page 19: ...l Filler wires 25 m Fe Ss ø 1 0 1 6 Al ø 1 2 1 6 FCW MCW ø 1 2 1 6 Wire feed speed 0 25 m min Gun connection Euro Maximum pressure 0 5 Mpa External dimensions LxWxH GT02S 371 x 94 x 125 GT02SW 371 x 102 x 138 Weight GT02S 10m 13 5 kg 15m 20 5 kg 20m 27 5 kg 25m 34 5 kg GT02SW 10m 14 5 kg 15m 22 kg 20m 29 5 kg 25m 37 kg Operating temperature range 20 40 C Storage temperature range 40 60 C Degree of...
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