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Kemppi MXF 65 Operating Manual Download Page 28

EN

WS 35  

AL 1.2 mm

6 m

6253516A12

WS 30 W 

AL 1.2-1.6 mm

6 m

6253516S10

WS 30 W 

AL 1.2 - 1.6 mm

8 m

6253048A12

WS 42 W 

AL 1.2 - 1.6 mm

6 m

6254206A12

WS 42 W 

AL 1.2 - 1.6 mm

8 m

6254208A12

SS  

1.0 mm

6 m

6253516S10

SS 

1.0 mm

6 m

6253046S10

SS 

1.2 mm

6 m

6253046S12

SS 

1.0 mm

8 m

6253048S10

SS 

1.2 mm

8 m

6253048S12

SS 

1.0 mm

6 m

6254206S10

SS 

1.2 mm

6 m

6254206S12

SS 

1.0 mm

8 m

6254208S10

SS 

1.2 mm

8 m

6254208S12

Interconnection cable

1.8 m

6260401

Interconnection cable

5 m

6260405

Interconnection cable

10 m

6260326

Interconnection cable

15 m

6260325

Interconnection cable

20 m

6260327

Interconnection cable

30 m

6260330

Interconnection cable, water cooled

1.8 m

6260330

Interconnection cable, water cooled

5 m

6260407

Interconnection cable, water cooled

10 m

6260334

Interconnection cable, water cooled

15 m

6260335

Interconnection cable, water cooled

20 m

6260337

Interconnection cable, water cooled

30 m

6260340

Other lengths available

6260339

WiseFusion welding function

9991014

WisePenetration welding function

9991000

WiseRoot welding process

6265011

WiseThin welding process

9991013

MatchLog

9991017

MMA welding process

9991016

26

FastM

ig MXF65, 67 / © Kemppi O

y / 0920

I

Summary of Contents for MXF 65

Page 1: ... instrucciones Español Instrukcja obsługi Polski Инструкции по эксплуатации По русски 操作手册 中文 Operating manual English Käyttöohje Suomi Bruksanvisning Svenska Bruksanvisning Norsk Brugsanvisning Dansk Gebrauchsanweisung Deutsch FI EN SV NO DA DE NL FR ES PL RU ZH FASTMIG MXF65 MXF67 ...

Page 2: ......

Page 3: ...EN Operating manual English FastMig MXF65 67 Kemppi Oy 0920 ...

Page 4: ...4 Main switch I O 13 2 15 Operation of cooling unit Fastcool 10 13 2 16 MXF HANGING kit 13 3 CONTROL PANEL OPERATIONS 14 4 Welding software delivery profile 15 5 PF65 Panel BUTTON FUNCTIONS 17 5 1 ON OFF Button 17 5 2 Dynamics Button 17 5 3 Gas Test Button 17 5 4 Wire Inch Button 18 5 5 Channel 18 5 6 Channel 18 5 7 2T 4T Button 18 5 8 Extra functions Button 18 5 9 Remote Selection Button 19 5 10 ...

Page 5: ...4 function panels with MXF wire feed unit and in the case of PF 65 function panel Fastmig Pulse power source can be connected Operation of wire feed units are controlled and adjusted by microprocessor By adding an optional synchronization unit MXF Sync 65 SuperSnake sub feeder device may be connected to MXF 65 67 This manual provides instructions on the start up and use of the MXF 65 67 MIG MAG wi...

Page 6: ...e to an earthed electric network Note the recommended mains fuse size Do not take the welding machine inside a container vehicle or similar work piece unless authorized to do so Do not place the welding machine on a wet surface and do not work on a wet surface Do not allow the mains cable to be directly exposed to water Ensure cables or welding torches are not squashed by heavy objects and that th...

Page 7: ... is not intended for use in residential locations where the electrical power is provided by a public low voltage supply system In those locations it may be difficult to ensure the electromagnetic compatibility due to conducted and radiated disturbances Arc welding equipments cause electromagnetic disturbance To minimize the harmful effects strictly use the equipment according to the operating manu...

Page 8: ...trol connector 2 Sub feeder Sync connector kit optional 3 Gun water connections cooling optional 4 Euro gun connector 5 6 7 8 9 Shielding gas connection 6 Connection for control cable 7 Welding current cable connector 8 Lead in and clamping of cooling liquid hoses 9 6 FastMig MXF65 67 Kemppi Oy 0920 I ...

Page 9: ...2 1 1 4 8 2 3 9 5 6 7 1 MXF wire feed unit 2 FastMig Pulse power source 3 FastCool water cooler and power connection 4 Gas supply 5 MMA electrode holder 6 Remote control device 7 Liquid cooled welding Gun 8 Power cable 9 Earth return lead and clamp 7 FastMig MXF65 67 Kemppi Oy 0920 ...

Page 10: ...nting the FastMig MXF wire feed unit to the power source Remove the cover sticker on top of the power source Screw the fastening pivot into the power source hand tighten only Place the supplied plastic spacers over the pivot Lift the MXF wire feeder into place locating over the pivot 4 Connecting cables Connect the cables in accordance with the equipment notes provided in this manual The polarity ...

Page 11: ...ts Also consider the extra heating effects of Pulse Mig Mag welding on the gun selected Kemppi gun products are designed to meet many different applications Special wire liners and contact tips are available for different wire types and sizes Distance wire feeding is accommodated with WeldSnake and SuperSnake products in either Gas or Water cooled models Thermal and load protection is also designe...

Page 12: ...eld NOTE Smaller diameter filler wires may need to be loaded manually with the feed roll pressure arms released This is because it is easy to over estimate the pressure required to feed these smaller filler wires Too high feed roll pressures can easily deform filler wires and contribute to later feeding problems DuraTorque 400 4 wheel wire feed mechanism 2 8 Wire guide tubes Ss Al Fe Mc Fc ø 0 6 1...

Page 13: ...the filler wire by hand as it exits the gun contact tip But slightly more wire flow restriction should render the drives rolls to slip slightly over the filler wire without deforming the wire Note Excessive pressure causes flattening of the filler wire and damage to coated or cored filler wires It also causes undue wear of the feed rolls and increases gearbox load so reducing service life Adjustme...

Page 14: ...handling and using compressed gas Always use a cylinder transport carriage and secure the cylinder safely There are many different suppliers of quality shielding gases for welding Please ensure that you are selecting the correct gas for your application FastMig Pulse uses welding curves for Synergic and Pulsed welding These curves are created and recommend a particular gas mixture to be used This ...

Page 15: ... source is ready for welding The equipment will return to the operation state as before the main switch was turned to the zero position Always start and switch off the machine with the main switch never use the mains plug as a switch Operation of cooling unit Fastcool 10 2 15 Operation of the cooling unit is automatic starting when welding commences When welding stops the pump will continue operat...

Page 16: ... and mounting 3 1 1 Fasten the ribbon cable connector from the MXF wire feed unit to the function panel 1 2 Place the bottom edge of the panel behind the securing clips on the machine Remove 2 the fixing pin from the top edge with for example a screwdriver Then gently push the upper part of the panel into place Make sure that the cables do not get damaged continue gently pushing the upper part of ...

Page 17: ...to a specific project and you wish to up date the machine in future you can select additional welding software from the WISE MATCH software menu Order and load these software products to your machine with Kemppi DataGun field program device Wise and Match products provide optional welding application solutions Wise and Match products menu includes special weld process for 1 root pass and 2 thin pl...

Page 18: ...cts system Group N o Pulse 1 MIG Wire ø mm Material Gas Alu A13 X X 1 6 AlSi5 AlSi12 Ar Fe F01 X X 0 8 Fe Ar 18 25 CO2 Fe F02 X X 0 9 Fe Ar 18 25 CO2 Ss S73 X 1 Inc625 SMO Ar He CO2 Kemppi WISE products are welding process solutions WiseRoot and WiseThin process group curves are listed below Group N o WiseRoot WiseThin Wire ø mm Material Gas Fe F01 X 0 8 Fe Ar 18 25 CO2 Fe F02 X X 0 9 Fe Ar 18 25 ...

Page 19: ... is MIG Synergic MIG ArcForce setting if welding process is MMA Forming Pulse setting if welding process is Wise Root WiseThin Long Press Wire Feeder number selection WF If more than one Wire Feeder is connected to system WF number selection must be made Every Wire Feeer must be different WF number Gas Test Button 5 3 3 Gas Test function Pressing the button will show the gas test time Gas test tim...

Page 20: ... directly to the previous memory channel that can be found from memory Channel 5 6 6 Short Press Memory channel up selection Panel jumps directly to next memory channel that can be found from memory Long Press Selected memory channel is locked unlocked No panel parameter changes allowed to that memory channel panel lock 2T 4T Button 5 7 7 Gun trigger logic selection Short Press 2T 4T selection Lon...

Page 21: ...m the remote control device Power encoder potentiometer 5 10 10 The power encoder knob allows adjustment of the wire feed speed or power in either Basic Synergic and Pulse Mig Mag process MMA current level is also adjusted here if the process licence is active Adjustments can be made before or during the arc process This control also adjusts additional parameter values when selected Arc length vol...

Page 22: ...cess long press a Adjustment of wire feed speed 10 b Adjustment of welding power Synergic 1 MIG and PULSE c Adjustment of electrode welding MMA current d Adjustment of additional parameters when selected ie Wire inch Gas Test Memory channels 0 9 programming through P65 panel on the power source panel lock 11 long press on a Adjustment of welding voltage 12 b Adjustment of length of welding arc Syn...

Page 23: ... 4 Gas purge 5 Weld data Last used welding parameters shown in displays 6 Wire inch 7 Display of set value of welding voltage voltage during welding 8 Selection of MIG MMA process 9 a Selection of gun switch function 10 b Changing of basic parameters of the unit SETUP long pressing a Adjustment of wire feed speed 11 b Selection of SETUP parameters a Adjustment of welding voltage 12 b Adjustment of...

Page 24: ...er 1 MIG selection check 1 MIG welding arc selection activation 9 a Selection of MIG process 2T 4T 10 b Changing of basic parameters of the unit SETUP long pressing Selection of welding process MIG 1 MIG MMA FR MIG 11 Activation of additional MIG function parameter adjustment 12 Selection of additional MIG functions 13 a Adjustment of wire feed speed 14 b Adjustment of welding power setting 1 MIG ...

Page 25: ...g performance Check wire feed mechanism is correctly adjusted Check correct drive rolls are fitted Check wire spool overrun tension is correctly adjusted Check gun liner is not blocked Replace if necessary Check correct gun liner is fitted for the filler wire size and type Check contact tip for size type and wear Check gun is not over heating in application Check cable connections and earth return...

Page 26: ...Pulse Power source manual Regular preventative maintenance by trained technicians will increase equipment life and ensure reliable operation Disposal of the machine 8 Do not dispose of electrical equipment with normal waste In observance of European Directive 2002 96 EC on waste electrical and electronic equipment and its implementation in accordance with national law electrical equipment that has...

Page 27: ...6154250 Transport unit PM500 6185291 Transport unit P 501 6185269 Transport unit PM 501 6185292 Transport unit PM 502 6185293 MSF 55 MXF 65 hanging kit W001694 KFH 1000 hanging device 6185100 Remote control units R20 5 m 6185419 R30 DataRemote 5 m 6185420 R30 DataRemote 10 m 618542001 RMT 10 for PMT MIG gun 6185475 MIG guns PMT 35 3 m 6253513 PMT 35 4 5 m 6263514 PMT 42 3 m 6254213 PMT 42 4 5 m 62...

Page 28: ...connection cable 10 m 6260326 Interconnection cable 15 m 6260325 Interconnection cable 20 m 6260327 Interconnection cable 30 m 6260330 Interconnection cable water cooled 1 8 m 6260330 Interconnection cable water cooled 5 m 6260407 Interconnection cable water cooled 10 m 6260334 Interconnection cable water cooled 15 m 6260335 Interconnection cable water cooled 20 m 6260337 Interconnection cable wat...

Page 29: ...ø Fe Ss 0 6 1 6 mm 0 6 1 6 mm ø Cored wire 0 8 1 6 mm 0 8 2 0 mm ø Al 1 0 1 6 mm 1 0 2 4 mm Wire spool max weight 20 kg 20 kg max ø 300 mm 300 mm Gun connection Euro Euro Operation temperature range 20 40 C 20 40 C Storage temperature range 40 60 C 40 60 C EMC class A A Degree of protection IP23S IP23S External dimensions L xW x H 510 x 200 x 310 mm 620 x 210 x 445 mm Weight 11 kg 14 kg The produc...

Page 30: ...accommodation related to warranty service The warranty does not cover welding torches and their consumables feeder drive rolls and feeder guide tubes Direct or indirect damage caused by a defective product is not covered under the warranty The warranty becomes void if modifications are made to the machine that are not approved by the manufacturer or if non original spare parts are used in repairs ...

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Page 32: ...33 1 30 90 04 45 e mail sales fr kemppi com KEMPPI GmbH Otto Hahn Straße 14 D 35510 BUTZBACH DEUTSCHLAND Tel 49 6033 88 020 Telefax 49 6033 72 528 e mail sales de kemppi com KEMPPI SPÓŁKA Z O O Ul Borzymowska 32 02 565WARSZAWA POLAND Tel 48 22 7816162 Telefax 48 22 7816505 e mail info pl kemppi com KEMPPI AUSTRALIA PTY LTD 25A Stennett Road INGLEBURN NSW 2565 AUSTRALIA Tel 61 2 9605 9500 Telefax 6...

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