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Kemppi MXF 63, Operating Instructions Manual

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Kemppi MXF 63 Operating Instructions Manual Download Page 4

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CONTENTS

1. Preface

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3

1.1 General

 .......................................................................................................................................

3

1.2  About FastMig products

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3

2. Installation

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4

2.1  Machine introduction, MXF 65, MXF 67 and MXF 63

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4

2.2  Connection of system

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5

2.3  Assembly of MIG/MAG system

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6

2.4  Accessories corresponding to wire diameter

 ..............................................................

7

2.5  Welding gun selection

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7

2.6  Mounting and locking of wire spool

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7

2.7  Loading the filler wire and automatic feed

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8

2.8  DuraTorque™ 400, 4-wheel wire feed mechanism

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8

2.9  Wire liners

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10

2.10  Adjustment of pressure arms

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11

2.11  Adjustment of spool brake

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11

2.12  Burn back time

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11

2.13  Earth return cable

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11

2.14  Shielding gas

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12

2.15  Main switch I/O

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13

2.16  Operation of cooling unit, FastCool 10

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13

2.17  MXF hanging kit

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14

3.  Control panel operations

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15

3.1  Connecting and mounting

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15

4.  Welding software delivery profile

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16

5.  Panel button functions

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19

5.1  PF 63 and PF 65 control panel for FastMig Pulse

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19

5.2  PF 63 and PF 65 control panel button functions

 ......................................................

20

5.3  SF 51 and 54 control panel for FastMig KMS

 ..............................................................

23

5.4  SF 52W and 53W control panel for FastMig KMS

 .....................................................

24

5.5  MS 200 and MS 300 control panel for FastMig M

 .....................................................

25

5.6  MR 200 and MR 300 control panel for FastMig M

 ....................................................

26

6.  Basic troubleshooting

 .............................................................................

27

7. Maintenance

 ..............................................................................................

28

7.1  Daily maintenance

 ...............................................................................................................

28

7.2  Service shop maintenance

 ...............................................................................................

28

8.  Disposal of the machine

 .........................................................................

28

9.  Ordering numbers

 ....................................................................................

29

10.  Technical data

 ............................................................................................

33

FastMig MXF 63, 65, 67

2

Summary of Contents for MXF 63

Page 1: ...g Gebrauchsanweisung Manual de instrucciones Käyttöohje Manuel d utilisation Manuale d uso Gebruiksaanwijzing Bruksanvisning Instrukcja obsługi Manual de utilização Инструкции по эксплуатации Bruksanvisning 操作手册 EN DA DE ES FI FR IT NL NO PL PT RU SV ZH ...

Page 2: ......

Page 3: ...OPERATING MANUAL English ...

Page 4: ...14 Shielding gas 12 2 15 Main switch I O 13 2 16 Operation of cooling unit FastCool 10 13 2 17 MXF hanging kit 14 3 Control panel operations 15 3 1 Connecting and mounting 15 4 Welding software delivery profile 16 5 Panel button functions 19 5 1 PF 63 and PF 65 control panel for FastMig Pulse 19 5 2 PF 63 and PF 65 control panel button functions 20 5 3 SF 51 and 54 control panel for FastMig KMS 23...

Page 5: ...made to ensure that the information contained in this guide is accurate and complete no liability can be accepted for any errors or omissions Kemppi reserves the right to change the specification of the product described at any time without prior notice Do not copy record reproduce or transmit the contents of this guide without prior permission from Kemppi 1 2 About FastMig products Kemppi FastMig...

Page 6: ...2 Remote control connector 3 Sub feeder sync connector kit optional 4 Gun water connections cooling optional 5 Euro gun connector 6 7 8 9 8 7 6 9 6 Shielding gas connection 7 Connection for control cable 8 Welding current cable connector 9 Lead in and clamping of cooling liquid hoses FastMig MXF 63 65 67 4 ...

Page 7: ...stem FastMig power source MXF FastCool 10 1 4 8 2 3 9 5 6 7 1 MXF wire feed unit 2 FastMig power source 3 FastCool water cooler and power connection 4 Gas supply 5 MMA electrode holder 6 Remote control device 7 Liquid cooled welding Gun 8 Power cable 9 Earth return lead and clamp 5 Kemppi Oy 1515 ...

Page 8: ... 3 Mounting the FastMig MXF wire feed unit to the power source Remove the cover sticker on top of the power source Screw the fastening pivot into the power source hand tighten only Place the supplied plastic spacers over the pivot Lift the MXF wire feeder into place locating over the pivot 4 Connecting cables Connect the cables in accordance with the equipment notes provided in this manual The pol...

Page 9: ...esigned to meet many different applications Special wire liners and contact tips are available for different wire types and sizes Distance wire feeding is accommodated with WeldSnake and SuperSnake products in either air or liquid cooled models Thermal and load protection is also designed to some Kemppi Gun models and feed units so carefully consider your requirements and consult your local Kemppi...

Page 10: ...he wire to the gun contact tip and prepare to weld NOTE Smaller diameter filler wires may need to be loaded manually with the feed roll pressure arms released This is because it is easy to overestimate the pressure required to feed these smaller filler wires Too high feed roll pressures can easily deform filler wires and contribute to later feeding problems 2 8 DuraTorque 400 4 wheel wire feed mec...

Page 11: ...065 W001066 Al Fc Mc Ss Fe U groove 1 0 W001067 W001068 1 2 W001069 W001070 1 6 W001071 W001072 Wire feed rolls metal ø mm lower upper Fe Ss Al Mc Fc V groove 0 8 0 9 W006074 W006075 1 0 W006076 W006077 1 2 W004754 W004753 1 4 W006078 W006079 Fc Mc Fe V groove knurled 1 0 W006080 W006081 1 2 W006082 W006083 1 4 1 6 W006084 W006085 2 0 W006086 W006087 Al Fc Mc Ss Fe U groove 1 0 W006088 W006089 1 2...

Page 12: ...al and liner wall ensuring reliable and worry free feeding for listed wires types even with guns up to 8 meters in length Please refer to the following tables to ensure accurate selection of liners for your chosen welding gun and application Wire liners for MMT PMT guns Steel cored wire Filler wire ø mm Order number 3 m Order number 4 5 m 0 6 0 8 4188571 4188572 0 9 1 2 4188581 4188582 1 4 1 6 1 2...

Page 13: ...s mounted inside with a screw driver See diagram and location A A The load applied varies depending on the size and weight of the filler wire and spool but also the filler wire feed speed set The heavier the wire spool and the faster the feed speed the greater the need to increase the braking load Adjust the pressure secure the locking clip set the wire feed speed and check that the braking force ...

Page 14: ...o overall weld quality M M T 3 2 l min 5 10 15 20 NOTE Shielding gas flow rate from the welding gun is set according to the application weld joint gas type and gas nozzle shape and size The flow rate should be measured at the welding gun nozzle before welding via a rotameter and normally measure s between 10 20 litres per minute for many welding applications 2 14 1Installing gas bottle Always fast...

Page 15: ...me the cooler function is normally active To deselect the cooler function follow the instructions below depending on the power source type in use FastMig KMS and FastMig M When leaving the factory cooling unit status is set ON If no cooling unit is connected set the cooling unit status to OFF Depending on your panel type follow the instructions described in the graphic below Having selected the co...

Page 16: ...em Config Menu and then press select button Choose Water Cooling Auto and change via control knob to setting Water Cooling OFF then press Back Exit Cooler will then be set to the OFF state for air cooled operation Reset power source via on off switch and continue welding When selected the operation of the cooling unit is automatic starting when welding commences When welding stops the pump will co...

Page 17: ...m the top edge with for example a screwdriver Then gently push the upper part of the panel into place Make sure that the cables do not get damaged continue gently pushing the upper part of the panel until it clips into place 2 Finally secure the panel into place with the additional black plastic security clip provided MXF 65 only Ensure that the clip is positioned correctly You will notice that th...

Page 18: ...he future you can select additional welding software from the Wise Match software products Order and load these software products to your machine with Kemppi DataGun field program device Wise and Match products provide optional welding application solutions Wise and Match products menu includes special weld process for 1 root pass and 2 thin plate welding 3 auto power regulation and 4 arc length r...

Page 19: ...CO Pulse Double Pulse S06 Soft Ss CrNiMo 19 12 1 2 Ar 2 CO Pulse Double Pulse S04 Ss CrNiMo 19 12 1 0 Ar He CO Pulse Double Pulse S26 Soft Ss CrNiMo 19 12 1 2 Ar He CO Pulse Double Pulse S24 Ss CrNiMo 19 12 0 8 Ar 2 CO 1 MIG S01 Ss CrNiMo 19 12 0 9 Ar 2 CO 1 MIG S02 Ss CrNiMo 19 12 1 0 Ar 2 CO 1 MIG S03 Ss CrNiMo 19 12 1 2 Ar 2 CO 1 MIG S04 Ss FC CrNiMo 19 12 1 2 Ar 15 25 CO 1 MIG S84 Ss MC CrNiMo...

Page 20: ... 9 Ar 15 25 CO 1 MIG F02 Fe Fe 1 0 Ar 15 25 CO 1 MIG F03 Fe Fe 1 2 Ar 15 25 CO 1 MIG F04 Fe Fe 0 9 CO 1 MIG F22 Fe Fe 1 0 CO 1 MIG F23 Fe Fe 1 2 CO 1 MIG F24 Fe Fe Metal 1 2 Ar 15 25 CO 1 MIG M04 Fe Fe Metal 1 2 CO 1 MIG M24 Fe Fe Rutil 1 2 Ar 15 25 CO 1 MIG R04 Fe Fe Rutil 1 2 CO 1 MIG R14 Ss CrNiMo 19 12 1 0 Ar 2 CO 1 MIG S03 Ss CrNiMo 19 12 1 2 Ar 2 CO 1 MIG S04 Ss FC CrNiMo 19 12 1 2 Ar 15 25 ...

Page 21: ...ctions b Activation of MMA welding process long press 10 a Adjustment of wire feed speed b Adjustment of welding power Synergic 1 MIG and PULSE c Adjustment of electrode welding MMA current d Adjustment of additional parameters when selected ie Wire inch Gas Test 11 Memory channels 0 9 programming through P65 panel on the power source panel lock long press on 12 a Adjustment of welding voltage b A...

Page 22: ...ArcForce setting if welding process is MMA Forming Pulse setting if welding process is Wise Root WiseThin Long Press Wire Feeder number selection WF If more than one wire feeder is connected to system WF number selection must be made Every wire feeder must be different WF number 5 2 3 Gas Test button 3 Gas Test function Pressing the button will show the gas test time Gas test time can be adjusted ...

Page 23: ... 2 5 Channel 5 Memory channel down selection Panel jumps directly to the previous memory channel that can be found from memory 5 2 6 Channel 6 Short Press Memory channel up selection Panel jumps directly to next memory channel that can be found from memory Long Press Selected memory channel is locked unlocked No panel parameter changes allowed to that memory channel panel lock 5 2 7 2T 4T button 7...

Page 24: ...ble from the remote control device 5 2 10Power encoder control knob 10 The power encoder knob allows adjustment of the wire feed speed or power in either Basic Synergic and Pulse MIG MAG process MMA current level is also adjusted here if the process licence is active Adjustments can be made before or during the arc process This control also adjusts additional parameter values when selected 5 2 11A...

Page 25: ... MIG dynamics MMA Arc Force selection 4 Selection of air liquid cooled MIG gun 5 Gas test 6 Weld data Last used welding parameters shown in displays 7 Wire inch 8 a Welding voltage display b Adjustable parameters display 9 Selection of MIG MMA process 10 a Selection of switching logic 2T 4T b Long press Setting the basic parameters SETUP 11 a Adjustment of wire feed speed b Adjustment of MMA curre...

Page 26: ...b 1 MIG WISE synergic welding program selection long press 10 a Selection of switching logic 2T 4T 4T Minilog b Long press Setting the basic parameters SETUP 11 Selection of welding process MIG 1 MIG MMA WISE 12 Selection of additional MIG functions WisePenetration long press 13 a Adjustment of wire feed speed b Adjustment of welding power setting 1 MIG WiseRoot WiseThin c Adjustment of MMA curren...

Page 27: ...parameters display 8 a Welding voltage adjustment b Adjustment of length of welding arc 1 MIG c Adjustment of MIG dynamics d Adjustment of SETUP parameter e Selection of 1 MIG WiseRoot WiseThin welding program program number f WiseRoot and WiseThin base current adjustment 9 Selection LED indicators for synergic welding program indicators for material wire thickness and gas type 10 Selection of wel...

Page 28: ...ast used welding parameters shown in displays 6 a Welding voltage display b Adjustable parameters display 7 Selection of MIG MMA process 8 a Selection of switching logic 2T 4T b Long press Setting the basic parameters SETUP 9 a Adjustment of wire feed speed b Adjustment of MMA current c Selection of SETUP parameter 10 a Adjustment of welding voltage b Adjustment of MIG dynamics c Adjustment of SET...

Page 29: ... Check wire feed mechanism is correctly adjusted Check correct drive rolls are fitted Check wire spool overrun tension is correctly adjusted Check gun liner is not blocked Replace if necessary Check correct gun liner is fitted for the filler wire size and type Check contact tip for size type and wear Check gun is not over heating in application Check cable connections and earth return clamp Check ...

Page 30: ...sary Assemble adjust and test function 7 2 Service shop maintenance Kemppi Service Workshops complete maintenance according to their Kemppi service agreement Recommended termed service and cleaning is listed in the FastMig Pulse Power source manual Regular preventative maintenance by trained technicians will increase equipment life and ensure reliable operation 8 DISPOSAL OF THE MACHINE Do not dis...

Page 31: ...085100 SF 52W panel 200 mm 6085200W SF 53W panel 300 mm 6085300W SF 54 panel 300 mm 6085400 FastMig KMS 300 3 400V 6053000 FastMig KMS 400 3 400V 6054000 FastMig KMS 500 3 400V 6055000 FastMig M MXF 63 EL wire feeder To be used with MS panels 6152300EL MXF 65 EL wire feeder To be used with MS panels 6152100EL MXF 67 EL wire feeder To be used with MS panels 6152200EL MXF 63 wire feeder To be used w...

Page 32: ...ake GT02S W sub feeder 15m 6154150 SuperSnake GT02S W sub feeder 20m 6154200 SuperSnake GT02S W sub feeder 25m 6154250 Transport unit PM500 6185291 Transport unit P 501 6185269 Transport unit PM 501 6185292 Transport unit PM 502 6185293 MSF 55 MXF 65 hanging kit W001694 KFH 1000 hanging device 6185100 KV 200 mounting kit for 2 wire feeders 6185249 Remote control units R20 5 m 6185419 R30 DataRemot...

Page 33: ...s 1 2 mm 8 m 6253048S12 WS 42 W Ss 1 0 mm 6 m 6254206S10 WS 42 W Ss 1 2 mm 6 m 6254206S12 WS 42 W Ss 1 0 mm 8 m 6254208S10 WS 42 W Ss 1 2 mm 8 m 6254208S12 For a complete list of welding guns please visit Kemppi website at www kemppi com Interconnection cable 1 8 m 6260401 Interconnection cable 5 m 6260405 Interconnection cable 10 m 6260326 Interconnection cable 15 m 6260325 Interconnection cable ...

Page 34: ...20 MatchLog 9991017 MatchPIN 6265026 MMA welding process for FastMig Pulse 9991016 Welding program packages for FastMig Pulse Work Pack 99904230 Aluminium Pack 99904231 Steel Pack 99904232 Stainless Steel Pack 99904233 Work Pack Wise Fusion 99904234 Aluminium Pack Wise Fusion 99904235 Steel Pack Wise Fusion 99904236 Stainless Steel Pack Wise Fusion 99904237 FastMig MXF 63 65 67 32 ...

Page 35: ... 6 1 6 mm 0 6 1 6 mm 0 6 1 6 mm ø Cored wire 0 8 1 6 mm 0 8 2 0 mm 0 8 2 0 mm ø Al 1 0 1 6 mm 1 0 2 4 mm 1 0 2 4 mm Wire spool max weight 5 kg 20 kg 20 kg max ø 200 mm 300 mm 300 mm Maximum gas pressure 0 5 MPa 0 5 MPa 0 5 MPa Gun connection Euro Euro Euro Operation temperature range 20 40 C 20 40 C 20 40 C Storage temperature range 40 60 C 40 60 C 40 60 C EMC class A A A Degree of protection IP23...

Page 36: ... 7792 0 Telefax 49 6 403 779 79 74 sales de kemppi com KEMPPI SPÓŁKA Z O O Ul Borzymowska 32 03 565WARSZAWA POLAND Tel 48 22 7816162 Telefax 48 22 7816505 info pl kemppi com KEMPPI AUSTRALIA PTY LTD 13 Cullen Place P O Box 5256 Greystanes NSW 2145 SMITHFIELD NSW 2164 AUSTRALIA Tel 61 2 9605 9500 Telefax 61 2 9605 5999 info au kemppi com OOO KEMPPI Polkovaya str 1 Building 6 127018 MOSCOW RUSSIA Te...

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