Kemppi mastercool 20 Operation Instruction Manual Download Page 22

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– Mastertig MLs™ 300 aCDC / 0743

© keMppi oy

Power sources

Mastertig MLS™ 2300 ACDC

.....

6162300

Panels

ACS ................................................

6162805

ACX ...............................................

6162804

Cabels

Welding cable, 16 mm² 5 m

...........

6184103

Welding cable, 25 mm² 5 m

...........

6184201

Welding cable, 25 mm² 10 m

.........

6184202

Welding cable, 35 mm² 5 m

...........

6184301

Earth cable, 16 mm² 5 m

................

6184113

Earth cable, 25 mm² 5 m

................

6184211

Earth cable, 25 mm² 10 m

..............

6184212

Earth cable, 35 mm² 5 m

................

6184311

Torches

TTC 160, 4 m

.................................

627016004

TTC 160, 8 m

.................................

627016008

TTC 160, 16 m

...............................

627016016

TTC 220, 4 m

.................................

627022004

TTC 220, 8 m .................................

627022008

TTC 220, 16 m

...............................

627022016

Gas flow meter AR/clock

...............

6265136

Cooling unit

Mastercool 20 .................................

6162900

Water-cooled torches

TTC 200W, 4 m

.............................

627020504

TTC 200W, 8 m .............................

627020508

TTC 200W, 16 m

...........................

627020516

TTC 250W, 4 m

.............................

627025504

TTC 250W, 8 m

.............................

627025508

TTC 250W, 16 m

...........................

627025516

Optional device

TIG torch controls

RTC 10

...........................................

6185477

RTC 20

...........................................

6185478

Remote control

R 10

................................................

6185409

R11F

...............................................

6185407

Transport unit

T130

...............................................

6185222

T110 ...............................................

6185251

5. ORdERINg NumbERS

Summary of Contents for mastercool 20

Page 1: ...Mastertig MLS 2300 ACDC Mastercool 20 1910032E 0743 Operation instruction english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais...

Page 2: ...lternating Current 10 3 1 3 TIG Welding with Direct Current 10 3 1 4 Synergetic Pulsed TIG welding 11 3 1 5 Long Pulsed TIG welding 11 3 1 6 Spot welding function 11 3 1 7 MicroTack function 11 3 1 8...

Page 3: ...urrent is designed for demanding professional welding suitable for electrode TIG and pulsed TIG welding with both direct and alternating current The power source is controlled with IGBT transistors wi...

Page 4: ...e sites is absolutely forbidden General electric safety Only connect the welding machine to an earthed electric network Note the recommended mains fuse size Do not take the welding machine inside a co...

Page 5: ...ature range is 20 to 40 C The machine s operation efficiency decreases and it becomes more prone to damage if used in temperatures in excess of 40 C Place the machine so that it is not exposed to hot...

Page 6: ...of it has not got damaged during transportation Also check that the delivery corresponds to your order and that you have received all necessary instructions for installing and operating the equipment...

Page 7: ...gently pushing the upper part of the panel until it clips into place Finally push the fixing pin back into its place 2 6 Mains connection Only an authorised electrician is allowed to install mains ca...

Page 8: ...as large as possible 3 Check that clamp is fastened firmly 2 8 Cooling unit to Mastercool 20 Cooling liquid is injurious Avoid also contact with skin or eyes In case of injury seek for medical advice...

Page 9: ...ding The following installation instructions are valid for most gas flow regulator types 1 Step aside and open the bottle valve A for a while to blow out possible impurities from the bottle valve Note...

Page 10: ...nium with alternating current AC We recommend using WC20 electrodes grey for AC welding The table is only given as a guide The table and the panel scale are based on the use of WC20 grey 3 1 3 TIG Wel...

Page 11: ...rrent MIX Especially joining materials of different thicknesses can best be made out by using mixed current Adjust values with SETUP function if needed 3 2 Operation functions 3 2 1 Power source Alway...

Page 12: ...button for MMA and TIG adjustments e g balance adjustment 5 Selection of the torch switch function 2T 4T 6 HF contact TIG WATER FILL button 7 Remote control selection button setting the limits for the...

Page 13: ...can change the current type by pressing the selection button again AC MIX DC DC Selecting DC requires holding down the button According to selected current mode you can adjust parametres by using QUI...

Page 14: ...nt AC DC With mixed current frequency and balance of alternating current are determined by adjustments made for AC current Adjust by choosing sections 4 5 if needed The following QUICK SETUP parameter...

Page 15: ...e time You can switch from Hot Start current to welding current with a short press of the torch switch You can disable the Hot Start function by adjusting the Hot Start current to zero per cent The cu...

Page 16: ...tion for spot synergetic quick pulse and long pulse 7 Spot time 0 0 10 0 s 8 Pulse current 10 A power source max 9 Pulse ratio 10 70 of pulse time 10 Frequency 0 2 250 Hz DC TIG 0 2 20 Hz AC TIG 11 Ba...

Page 17: ...ssing arrow button and when the led is lit you can choose the spot time needed by turning the pulse potentiometer TIG Micro tack welding function MicroTack You can select the Micro Tack function with...

Page 18: ...rly by pressing first the PEDAL LO HI button on the panel display shows HI Welding is started with a light press on the pedal the arc ignites to the set minimum current Welding current goes to maximum...

Page 19: ...m MMA TIG method selection with remote control C A12 ON TIG the start of remote control scale MMA the end of the scale OFF Remote control as a normal current regulator SearchArc On Off A13 ON SearchAr...

Page 20: ...n when planning product maintenance Careful use and preventive maintenance help to avoid unnecessary production disturbances and breaks Check the condition of the welding and connection cables daily D...

Page 21: ...fuses Power source overheat indicator light is lit Power source is overheated Check that there is enough free space behind the machine for cooling air circulation Check cooling unit for water circula...

Page 22: ...e 35 mm 5 m 6184311 Torches TTC 160 4 m 627016004 TTC 160 8 m 627016008 TTC 160 16 m 627016016 TTC 220 4 m 627022004 TTC 220 8 m 627022008 TTC 220 16 m 627022016 Gas flow meter AR clock 6265136 Coolin...

Page 23: ...ess Efficiency at nominal values 82 180 A 27 2 V 78 230 A 19 2 V Power factor at nominal values 0 99 Open circuit power TIG 6 W MMA 180 W External dimensions length 430 mm width 180 mm height 390 mm 6...

Page 24: ...tee does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide tub...

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