Kemppi mastercool 20 Operation Instruction Manual Download Page 17

Mastertig MLs™ 300 aDCD / 0743 – 17

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Minilog

When torch switch is pressed gas flow starts. When you release the torch switch current goes through 

upslope to Hot Start or Soft Start -current depending on adjustments and by pressing shortly again 

to welding current. After another short press it goes to Minilog operation, and you can select from 

two current levels: the welding current and the Minilog current. You can move from one to the 

other by quickly pressing the torch switch. Press the torch switch for one second, release it and 

current goes to downslope and tail arc. Arc is cut by short press of the switch.

4T-LOG

When torch switch is pressed current goes to search arc; after the switch is released current goes 

to welding current within the upslope time. When the switch is pressed again, current goes to 

downslope and then to the tail arc. Current stops when the switch is released.

Synergetic quick pulse 

Press the PULSE button twice and the synergetic light turns on. Pulse parameters are calculated 

automatically  when  average  welding  current  is  selected.  Other  pulse  selections  are  not 

necessary. 

Long pulse

Long pulse method gives you the possibility to adjust all pulse parameters (pulsing frequency, 

pulse ratio, pulse current and pause current). You can also adjust the welding current, in which case 

you receive a new pulse current value. Pulse ratio and pause current percentage remain constant. 

When you adjust the pulse ratio, pulse current or pause current, the new average welding current 

value is shown on the display.

Spot welding function

The function can be used both in 2T and 4T mode. Enter the spot duration by pressing arrow button, and 

when the led is lit you can choose the spot time needed by turning the pulse potentiometer. 

TIG -Micro tack welding function (MicroTack™)

You can select the Micro Tack function with a long press of the SPOT arrow button. When this function is 

activated, the machine automatically enables the DC- welding mode, 2T switch mode and contact ignition. 

Also the upslope and downslope values are set to zero and SPOT led starts to blink. To inactivate the Micro 

Tack you press briefly the same arrow button.
This function can be used with HF ignition and 4T mode. The duration of the spot weld can be adjusted by 

pressing Quick Setup button and selecting a value in the range 1-200 ms. The Micro Tack welding current 

can be adjusted with the control knob, when the welding current led is on. 

3.2.3. Saving welding settings

ACX panel has 10 memory channels for user settings. The selections are made in the MEMORY 

field. Not only welding parameters but also function selections can be saved in the memory. MMA 

welding values can also be stored in memory channels. Proceed as follows:

1. Press MEMORY button and if the SET light starts blinking the channel is free. If a channel is 

in use, the ON light will light up. Press again, and the SET light will be continuously lit.

2. Select memory channel by pressing CH button.
3. Select the parameters and press SAVE button.
4. Press MEMORY button twice. ON led is lit.
5. Start welding.

If the saved settings need to be adjusted the led has to be moved from ON to SET position in order 

to select parameters. Press the SAVE button. 
When the memory function is in OFF state (no lights on) it is also possible to save the currently used 

panel parameters by pressing SET/SAVE, by choosing channel ja by pressing SET/SAVE again.  

Channel is cleared if MEMORY and CH buttons are pressed simultaneously in SET mode.

Summary of Contents for mastercool 20

Page 1: ...Mastertig MLS 2300 ACDC Mastercool 20 1910032E 0743 Operation instruction english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais...

Page 2: ...lternating Current 10 3 1 3 TIG Welding with Direct Current 10 3 1 4 Synergetic Pulsed TIG welding 11 3 1 5 Long Pulsed TIG welding 11 3 1 6 Spot welding function 11 3 1 7 MicroTack function 11 3 1 8...

Page 3: ...urrent is designed for demanding professional welding suitable for electrode TIG and pulsed TIG welding with both direct and alternating current The power source is controlled with IGBT transistors wi...

Page 4: ...e sites is absolutely forbidden General electric safety Only connect the welding machine to an earthed electric network Note the recommended mains fuse size Do not take the welding machine inside a co...

Page 5: ...ature range is 20 to 40 C The machine s operation efficiency decreases and it becomes more prone to damage if used in temperatures in excess of 40 C Place the machine so that it is not exposed to hot...

Page 6: ...of it has not got damaged during transportation Also check that the delivery corresponds to your order and that you have received all necessary instructions for installing and operating the equipment...

Page 7: ...gently pushing the upper part of the panel until it clips into place Finally push the fixing pin back into its place 2 6 Mains connection Only an authorised electrician is allowed to install mains ca...

Page 8: ...as large as possible 3 Check that clamp is fastened firmly 2 8 Cooling unit to Mastercool 20 Cooling liquid is injurious Avoid also contact with skin or eyes In case of injury seek for medical advice...

Page 9: ...ding The following installation instructions are valid for most gas flow regulator types 1 Step aside and open the bottle valve A for a while to blow out possible impurities from the bottle valve Note...

Page 10: ...nium with alternating current AC We recommend using WC20 electrodes grey for AC welding The table is only given as a guide The table and the panel scale are based on the use of WC20 grey 3 1 3 TIG Wel...

Page 11: ...rrent MIX Especially joining materials of different thicknesses can best be made out by using mixed current Adjust values with SETUP function if needed 3 2 Operation functions 3 2 1 Power source Alway...

Page 12: ...button for MMA and TIG adjustments e g balance adjustment 5 Selection of the torch switch function 2T 4T 6 HF contact TIG WATER FILL button 7 Remote control selection button setting the limits for the...

Page 13: ...can change the current type by pressing the selection button again AC MIX DC DC Selecting DC requires holding down the button According to selected current mode you can adjust parametres by using QUI...

Page 14: ...nt AC DC With mixed current frequency and balance of alternating current are determined by adjustments made for AC current Adjust by choosing sections 4 5 if needed The following QUICK SETUP parameter...

Page 15: ...e time You can switch from Hot Start current to welding current with a short press of the torch switch You can disable the Hot Start function by adjusting the Hot Start current to zero per cent The cu...

Page 16: ...tion for spot synergetic quick pulse and long pulse 7 Spot time 0 0 10 0 s 8 Pulse current 10 A power source max 9 Pulse ratio 10 70 of pulse time 10 Frequency 0 2 250 Hz DC TIG 0 2 20 Hz AC TIG 11 Ba...

Page 17: ...ssing arrow button and when the led is lit you can choose the spot time needed by turning the pulse potentiometer TIG Micro tack welding function MicroTack You can select the Micro Tack function with...

Page 18: ...rly by pressing first the PEDAL LO HI button on the panel display shows HI Welding is started with a light press on the pedal the arc ignites to the set minimum current Welding current goes to maximum...

Page 19: ...m MMA TIG method selection with remote control C A12 ON TIG the start of remote control scale MMA the end of the scale OFF Remote control as a normal current regulator SearchArc On Off A13 ON SearchAr...

Page 20: ...n when planning product maintenance Careful use and preventive maintenance help to avoid unnecessary production disturbances and breaks Check the condition of the welding and connection cables daily D...

Page 21: ...fuses Power source overheat indicator light is lit Power source is overheated Check that there is enough free space behind the machine for cooling air circulation Check cooling unit for water circula...

Page 22: ...e 35 mm 5 m 6184311 Torches TTC 160 4 m 627016004 TTC 160 8 m 627016008 TTC 160 16 m 627016016 TTC 220 4 m 627022004 TTC 220 8 m 627022008 TTC 220 16 m 627022016 Gas flow meter AR clock 6265136 Coolin...

Page 23: ...ess Efficiency at nominal values 82 180 A 27 2 V 78 230 A 19 2 V Power factor at nominal values 0 99 Open circuit power TIG 6 W MMA 180 W External dimensions length 430 mm width 180 mm height 390 mm 6...

Page 24: ...tee does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide tub...

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